Electrochemical machining of metals: Fundamentals of electrochemical shaping

Russian Journal of Electrochemistry

Volumn 40, Issue 12, 2004, Pages 1230-1265

  Davydov, A D ^a   Volgin, V M ^b   Lyubimov, V V ^b  

^a FRUMKIN INSTITUTE OF PHYSICAL CHEMISTRY AND ELECTROCHEMISTRY   (Russian Federation)

^b TULA STATE UNIVERSITY   (Russian Federation)

Author keywords

Anodic dissolution; Electrochemical machining; Electrochemical shaping

Indexed keywords

PROBLEM SOLVING;

ELECTROCHEMICAL SHAPING THEORY; QUASI-STEADY-STATE;

ELECTROCHEMISTRY;

METAL;

ACCURACY; ANALYTIC METHOD; ELECTROCHEMISTRY; MATHEMATICAL ANALYSIS; PROBLEM SOLVING; REVIEW; STEADY STATE; THEORY;

EID: 14944347053     PISSN: 10231935     EISSN: None     Source Type: Journal    
DOI: 10.1007/s11175-005-0045-8     Document Type: Review

References (158)

1. A.E. De Barr D.A. Oliver 1968 Electrochemical Machining Macdonald London
2. I.I. Moroz G.A. Alekseev O.A. Vodyanitskii Yu. S. Volkov R.B. Isakova B.V. Kuznetsov M.A. Monina 1969 Elektrokhimicheskaya obrabotka metallov Mashinostroenie Moscow (The Electrochemical Machining of Metals)
3. V.A. Golovachev B.I. Petrov V.G. Filimoshin V.A. Shmanev 1969 Elektrokhimicheskaya razmernaya obrabotka detalei slozhnoi formy Mashinostroenie Moscow (The Electrochemical Machining of Sculptured Workpieces)
4. J.F. Wilson 1971 Practice and Theory of Electrochemical Machining Wiley New York
5. J.A. McGeough 1974 Principles of Electrochemical Machining Chapman & Hall London
6. F.V. Sedykin 1976 Razmernaya elektrokhimicheskaya obrabotka detalei mashin Mashinostroenie Moscow (The Electroforming of Machine Parts)
7. Yu. N. Petrov G.N. Korchagin G.N. Zaidman B.P. Saushkin 1977 Osnovy povysheniya tochnosti elektrokhimicheskogo formoobrazovaniya Shtiintsa Chisinau (Basics of Improving ECM Accuracy)
8. Yu. S. Volkov A.L. Livshits 1978 Vvedenie v teoriyu razmernogo formoobrazovaniya elektrofizikokhimicheskimi metodami Vishcha Shkola Kiev (Theory of Electroforming: An Introduction)
9. V.P. Smolentsev 1978 Tekhnologiya elektrokhimicheskoi obrabotki vnutrennikh poverkhnostei Mashinostroenie Moscow (The Electromachining of Internal Surfaces)
10. J.P. Hoare M.A. LaBoda 1978 E. Yeager A.J. Salkind Techniques of Electrochemistry Wiley New York 48
11. J.P. Hoare M.A. LaBoda 1981 J.O'M. Bockris B.E. Conway E. Yeager R.E. White Comprehensive Treatise of Electrochemistry Plenum New York 399
12. M.V. Shcherbak M.A. Tolstaya A.P. Anisimov V. Postanogov 1981 Osnovy teorii i praktiki elektrokhimicheskoi obrabotki metallov i splavov Mashinostroenie Moscow (Basics of Theory and Practice of Electrochemical Machining of Metals and Alloys)
13. A.I. Dikusar G.R. Engel'gardt V.I. Petrenko Yu. N. Petrov 1983 Elektrodnye protsessy i protsessy perenosa pri elektrokhimicheskoi razmernoi obrabotke metallov Shtiintsa Chisinau (The Electrode and Transport Processes during Electromachining of Metals)
14. E.M. Rumyantsev A.D. Davydov 1984 Tekhnologiya elektrokhimicheskoi obrabotki metallov Vysshaya Shkola Moscow (The Electrochemical Machining of Metals)
15. V.A. Shmanev V.G. Filimoshin A. Karimov B.I. Petrov N.D. Pronichev 1986 Tekhnologiya elektrokhimicheskoi obrabotki detalei v aviadvigatelestroenii Mashinostroenie Moscow (The Electrochemical Machining of Aircraft Engine Parts)
16. A.H Meleka D.A. Glew 1977 Int. Metals Revs. 22 229
17. A.D. Davydov 1989 Itogi Nauki Tekh., Ser: Elektrokhim. 29 38
18. A.D. Davydov E. Kozak 1990 Vysokoskorostnoe elektrokhimicheskoe formoobrazovanie Nauka Moscow (The High-Rate Electrochemical Shaping)
19. G.N. Zaidman Yu. N. Petrov 1990 Formoobrazovanie pri elektrokhimicheskoi razmernoi obrabotke metallov Shtiintsa Chisinau (The Electroforming of Metals)
20. A. Karimov V.V. Klokov E.I. Filatov 1990 Metody rascheta elektrokhimicheskogo formoobrazovaniya Kazan. Gos. Univ. Kazan (Electrochemical Machining Calculation Methods)
21. A.L. Krylov 1968 Dokl. Akad. Nauk SSSR 178 321
22. R.H. Nilsen Y.G. Tsuei 1974 J. Engg. Math. 8 329
23. Nilsen, R.H. and Tsuei, Y.G., ASME J. Appl. Mech. March., 1976, p. 54.
24. P. Forsyth H. Rasmussen 1979 Int. J. Eng. Sci. 17 807
25. A.A. Lacey 1985 IMA J. Appl. Math. 34 259
26. R. Hunt 1990 Int. J. Num. Methods Eng. 29 1177
27. Y. Zhou J.J. Derby 1995 Chem. Eng. Sci. 50 2679
28. Das, S. and Mitra, A.K., Int. J. Num. Methods Eng., vol. 35, p. 1045.
29. V.K. Jain P.C. Pandey 1980 Prec. Eng. 2 195
30. V.K. Jain P.C. Pandey 1981 Trans. ASME. J. Eng. Ind. 103 183
31. V.K. Jain P.G. Yogindra S. Murugan 1987 Int. J. Math. Tool Manufact. 27 113
32. V.K. Jain K.P. Rajurkar 1991 Precision Eng. 13 111
33. M.S. Reddy V.K. Jain G.K. Lal 1988 Trans. ASME. J. Eng. Ind. 110 111
34. D. Zhu C.Y. Yu 1988 Trans. ASME J. Eng. Ind. 110 397
35. S. Bhattacharyya A. Ghosh A.K. Mallik 1997 J. Mater. Process. Technol. 66 146
36. Kozak, J., Dabrowski, L., and Rozenek, M., Proc. Int. Symp. for Electromachining (ISEM IX), Nagoya, 1989, p. 139.
37. P. Domanowski J. Kozak 2000 J. Mater. Process. Technol. 107 300
38. P. Domanowski J. Kozak 2001 J. Mater. Process. Technol. 109 347
39. Yu. A. Kravtsov Yu. I. Orlov 1980 Geometricheskaya optika neodnorodnykh sred Nauka Moscow (Geometrical Optics of Inhomogeneous Media)
40. J.A. McGeough 1983 Free Bound. Problems: Theory Appl. 79 472
41. J.A. McGeough 1985 Free Bound. Problems: Theory Appl. 120 152
42. J.A. McGeough H. Rasmussen 1974 J. Inst. Math. Appl. 13 13
43. V.S. Krylov V.N. Malienko 1973 Elektrokhimiya 9 3
44. V.S. Krylov A.D. Davydov E. Kozak 1975 Elektrokhimiya 11 1155
45. V.S. Krylov 1976 Elektrokhimiya 12 843
46. V.S. Krylov A.D. Davydov G.R. Engel'gardt 1982 Elektrokhimiya 18 163
47. Volgin, V.M. and Lyubimov, V.V., Proc. Int. Symp. for Electromachining (ISEM XII), Aachen, 1998, p. 523.
48. V.M. Volgin V.V. Lyubimov 2001 J. Mater. Process. Technol. 109 314
49. Yu. B. Zakharov L.M. Shcherbakov 1968 Fiz. Khim. Obrab. Mater. 5 59
50. J.M. Fitz-Gerald J.A. McGeough 1969 J. Inst. Math. Appl. 5 387
51. P. Forsyth H. Rasmussen 1979 J. Inst. Math. Appl. 24 411
52. C.M. Elliott 1980 J. Inst. Math. Appl. 25 121
53. C.M. Elliott 1983 Free Bound. Problems: Theory Appl. 79 505
54. A. Fasano 1992 Shape Optimization and Free Boundary Problems Kluwer Boston 113
55. A.G. Mackie 1986 J. Math. Anal. Appl. 117 548
56. J. Steinbach 1996 Techn. Rep. M9604 Tech. Univ. München München
57. E. Wegert D. Oestreich 1997 Math. Meth. Appl. Sci. 20 841
58. R. Hunt 1986 J. Comput. Phys. 65 448
59. A.A. Lacey 1985 IMA J. Appl. Math. 34 259
60. A.A. Lacey M. Shillor 1987 IMA J. Appl. Math. 39 121
61. A.L. Krylov 1968 Dokl. Akad. Nauk SSSR 183 765
62. A.L. Krylov 1969 Dokl. Akad. Nauk SSSR 188 748
63. G.A. Prentice C.W. Tobias 1982 J. Electrochem. Soc. 129 72
64. J.B. Riggs R.H. Muller C.W. Tobias 1981 Electrochim. Acta 26 961
65. J. Deconinck 1992 Current Distributions and Electrode Shape Changes in Electrochemical Systems, Lecture Notes in Engineering Springer Berlin
66. C.S. Chang L.W. Hourng C.T. Chung 1999 J. Appl. Electrochem. 29 321
67. C.S. Chang L.W. Hourng 2001 J. Appl. Electrochem. 31 145
68. M.J. Noot A.C. Telea J.K.M. Jansen R.M.M. Mattheij 1998 Comput. Visual. Sci. 1 105
69. Shirvani, H., Shirvani, A., and Mirzaee, I., Proc. 2nd Int. Conf. on Advances in Production Engineering, Warsaw, 2001, part II, p. 343.
70. M. Purcar L. Bortels B. Van den Bossche J. Deconinck 2004 J. Mater. Process. Technol. 149 472
71. L. Bortels M. Purcar B. Van den Bossche J. Deconinck 2004 J. Mater. Process. Technol. 149 486
72. J.S. Newman 1973 Electrochemical Systems Prentice-Hall New York
73. C. Clerc D. Landolt 1987 Electrochim. Acta 32 1435
74. Z.H. Qiu L.C. Wrobel H. Power 1997 J. Appl. Electrochem. 27 1333
75. L. Bortels J. Deconinck B. Van Den Bossche 1996 J. Electroanal. Chem. 404 15
76. V.M. Volgin A.D. Davydov 2001 Elektrokhimiya 37 1376
77. V.M. Volgin O.V. Volgina A.D. Davydov 2002 Elektrokhimiya 38 1177
78. V.M. Volgin O.V. Volgina A.D. Davydov 2003 Comput. Biol. Chem. 27 185
79. G.A. Prentice C.W. Tobias 1982 J. Electrochem. Soc. 129 78
80. C. Clerc D. Landolt 1984 Electrochim. Acta 29 787
81. J.O. Dukovič C.W. Tobias 1990 J. Electrochem. Soc. 137 3748
82. J.O. Dukovič 1992 H. Gerischer C.W. Tobias Advances in Electrochemical Science and Engineering VCH Weinheim 117
83. Z.H. Qiu H. Power 2000 J. Appl. Electrochem. 30 575
84. D. Adalsteinsson J.A. Sethian 1995 J. Comput. Phys. 118 269
85. D. Adalsteinsson J.A. Sethian 1995 J. Comput. Phys. 120 128
86. D. Adalsteinsson J.A. Sethian 1995 J. Comput. Phys. 122 348
87. D. Adalsteinsson J.A. Sethian 1999 J. Comput. Phys. 148 2
88. T.J. Barth J.A. Sethian 1997 Report PAM-715 Center for Pure and Applied Mathematics, Univ. Cal. Berkeley
89. J. Glimm S. Simanca D. Tan F. Tangerman G. Vanderwoude 1997 Report SUNYSB-97-06 Stony Brook New York State Univ.
90. S. Osher J.A. Sethian 1988 J. Comput. Phys. 79 12
91. J.A. Sethian D. Adalsteinsson 1996 Report PAM-662 Center for Pure and Applied Mathematics, Univ. Cal. Berkeley
92. V.M. Volgin A.D. Davydov 2004 J. Mater. Process. Technol. 149 466
93. Z.M. Brusilovskii 1981 Formoobrazovanie i optimizatsiya tekhnologicheskikh operatsii elektrokhimicheskoi razmernoi obrabotki Bashkir. Olast. Sovet NTO Ufa (Electrochemical Machining: Optimization of Engineering Process)
94. Z.M. Brusilovskii 1981 Formoobrazovanie i optimizatsiya tekhnologicheskikh operatsii elektrokhimicheskoi razmernoi obrabotki Bashkirskii oblastnoi sovet NTO Ufa (Electrochemical Machining: Optimization of Engineering Process)
95. E.I. Filatov 2001 J. Mater. Process. Technol. 109 327
96. F. Fluerenbrok R.D. Zerkle J.F. Thorpe 1976 Trans. ASME, Ser. B: J. Eng. Ind. 98 431
97. J. Hopenfield R.R. Cole 1966 Trans. ASME 88B 1
98. J.F. Thorpe R.D. Zerkle 1969 Int. J. Mach. Tool Des. Res. 9 131
99. J. Kozak 1967 Arch. Bud. Masz. 15 240
100. J. Kozak 1976 Surface Shaping by Electrochemical Machining WUT Warszawa
101. Kozak, J. and Lubkowski, K., Proc. 20th MTDR Int. Conf., Birmingham, 1979, p. 625.
102. Kozak, J., Lubkowski, K., and Peronczyk, J., Proc. 22nd MTDR Int. Conf., Manchester, 1981, p. 353.
103. Kozak, J., Budzynski, A., Engelgardt, G.R., and Davydov, A.D., Proc. Int. Symp. for Electromachining (ISEM IX), Nagoya, 1989, p. 135.
104. J. Kozak 1998 J. Mater. Process. Technol. 76 170
105. J. Kozak M. Chuchro A. Ruszaj K. Karbowskic 2000 J. Mater. Process. Technol. 107 283
106. J. Kozak L Dabrowski K. Lubkowski M. Rozenek R. Slawinski 2000 J. Mater. Process. Technol. 107 293
107. J. Kozak 2001 J. Mater. Process. Technol. 109 354
108. L.I. Sedov 1973 Mekhanika sploshnoi sredy Nauka Moscow (Mechanics of Continuous Media)
109. R.I. Nigmatulin 1987 Dinamika mnogofaznykh sred Nauka Moscow (Dynamics of Multiphase Media)
110. H. Vogt 1981 Electrochim. Acta 26 1311
111. H. Vogt 1984 Electrochim. Acta 29 167
112. H. Vogt 1985 Electrochim. Acta 30 265
113. B.M. Grafov 1998 Electroanal. Chem. Interfacial Electrochem. 450 3
114. Yu. I. Kharkats F. Bark R. Vedin 1998 Elektrokhimiya 34 216
115. J. Kozak K. Lubkowski K.P. Rajurkar 1997 Trans. NAMRI/SME 25 159
116. Volgin, V.M. and Lyubimov, V.V., Proc. 2nd Int. Conf. on Advances in Production Engineering, Warsaw, 2001, part II, p. 299.
117. M.A. LaBoda M.L. McMillan 1967 Electrochem. Technol. 5 340
118. D.-T. Chin A.J. Wallace 1971 J. Electrochem. Soc. 118 831
119. F. Bergsma 1971 Werkzeugmasch. Int. 5 31
120. K.-W. Mao 1971 J. Electrochem. Soc. 118 1870
121. K. Chikamori S. Ito 1970 Denki Kagaku 38 492
122. M.A. LaBoda J.P. Hoare S.E. Beacom 1971 Collect. Czech. Chem. Commun. 36 680
123. R.A. Mirzoev A.D. Davydov 1972 Elektrofiz. Elektrokhim. Metody Obrab. 9 17
124. D. Landolt 1972 J. Electrochem. Soc. 119 708
125. A.D. Davydov 1975 Elektrokhimiya 11 809
126. A.D. Davydov A.D. Romashkan B.N. Kabanov V.D. Kashcheev 1976 Elektrokhimiya 12 468
127. A.D. Davydov 1979 Elektrokhimiya 15 266
128. Davydov, A.D., Kashcheev, V.D., Kabanov, B.N., and Khryapina, E.A., Trudy Vses. Konf. po razmernoi elektrokhimicheskoi obrabotke detalei mashin (Proc. All-Union Conf. on Electrochemical Machining of Machinery Parts), Tula, 1975, part 1, p. 8.
129. E. Kozak A.D. Davydov 1983 Elektrokhimiya 19 867
130. N.A. Amirkhanova L.G. Rafikova O.M. Tatarinova 1982 Izv. Vyssh. Uchebn. Zaved., Khim. Khim. Tekhnol. 25 1209
131. D.-T. Chin 1971 J. Electrochem. Soc. 118 818
132. A.V. Rybalko S.I. Galanin A.G. Atanasyants 1993 Elektron. Obrab. Mater. 3 3
133. C.D. Zhou E.J. Taylor J.J. Sun L. Gebhart E.C. Stortz R.P. Renz 1997 Trans. NAMRI/SME 25 147
134. T.R. Idrisov A.N. Zaitsev V.P. Zhitnikov 2002 Trudy mezhd. konf. po sovremennoi elektrotekhnologii v mashinostroenii Tul. Gos. Univ. Tula 116 (Proc. Int. Conf. on Electromachining Modern Methods)
135. Uhlmann, E., Doll, U., Forster, R., and Schikofsky, R., Proc. Int. Symp. for Electromachining (ISEM XIII), Bilbao, 2001, p. 261.
136. B.I. Morozov 1974 Elektron. Obrab. Mater. 6 26
137. Senecky, L, Zubak, J., and Trebichevsky, C., Proc. Int. Symp. for Electromachining (ISEM V), Wolfsberg, 1977, p. 79.
138. S. Ito K. Chikamori F. Sakurai 1966 J. Mech. Lab. Jpn. 12 37
139. A. Karimov A.A. Abrosimov 1976 Stanki Instr. 1 30
140. Akhmetgaleev, A.Kh., Karimov, A.Kh., Kaspin, E.L., and Abkaryan, A.A., Tr. Kom. Probl. Elektrofiz. Elektrokhim. Obrab. Mater., Kazan, 1991, p. 64.
141. A.P. Zakonov G.M. Korchagin 1973 Elektron. Obrab. Mater. 6 30
142. A.I. Generalov L.B. Dmitriev A.B. Orlov V.V. Panin 1983 Elektrofiz. Elektrokhim. Metody Obrab. Mater. 6 1
143. A.P. Shulepov A.V. Kartsov V.A. Shmanev V.G. Filimoshin 1987 Elektron. Obrab. Mater. 5 78
144. M.A. Belyaev N.D. Pronichev 1981 Elektrokhimicheskaya obrabotka v proizvodstve detalei aviadvigatelei Kuibyshev. Aviats. Inst. Kuibyshev 8 (The Electrochemical Machining of Aircraft Engine Parts)
145. B.I. Petrov V.G. Filimoshin K.D. Borodin 1974 Elektrokhimicheskaya obrabotka detalei aviadvigatelei Kuibyshev. Aviats. Inst. Kuibyshev 43 (The Electrochemical Machining of Aircraft Engine Parts)
146. P. Rai-Coudhury 1997 Handbook of Microlithography, Micromachining, and Micrifabrication SPIE Optical Eng. Press Bellingham (WA)
147. M. Datta D. Landolt 2000 Electrochim. Acta 45 2535
148. A.I. Dikusar O.O. Redkozubova S.P. Yushchenko L.B. Kriksunov D. Kharris 2003 Elektrokhimiya 39 1201
149. A.C. West C. Madore M. Matlosz D. Landolt 1992 J. Electrochem. Soc. 138 499
150. Suda, M., Watanabe, N., Furuta, K., Sakuhara, T., and Ataka, T., Proc. 2nd Int. Workshop on Microfactories (IWMF 2000), Fribourg (Switzerland), 2000, p. 163.
151. B. Bhattacharyya S. Mitra A.K. Boro 2002 Rob. Computer Integ. Manuf. 18 283
152. K. Chikamori 1998 Int. J. Jpn Soc. Prec. Eng. 32 37
153. V.S. Smirnov A.N. Zaitsev I.L. Agofonov S.V. Bezrukov A.L. Belogorsky V.P. Zhitnikov 2001 Proc. Int. Symp. for Electromachining (ISEM XIII) 1 231
154. M. Kock V. Kirchner R. Schuster 2003 Electrochim. Acta 48 3213
155. J. Kozak K. Rajurkar Y. Makkar 2004 J. Mater. Process. Technol. 149 426
156. T. Masuzawa H.K. Tansoff 1997 Ann. CIRP 16 621
157. R. Schuster V. Kirchner P. Allongue G. Ertl 2000 Science 289 98
158. J.J. San H.G. Huang Z.Q. Tian L. Xie J. Luo X.Y. Ye Z.Y. Zhou S.H. Xia Z.W. Tian 2001 Electrochim. Acta 47 95