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Volumn 36, Issue 24, 2003, Pages 8931-8957

Reexamination of the Pyrolysis of Polyethylene: Data Needs, Free-Radical Mechanistic Considerations, and Thermochemical Kinetic Simulation of Initial Product-Forming Pathways

Author keywords

[No Author keywords available]

Indexed keywords

COMPUTER SIMULATION; FREE RADICAL REACTIONS; ISOTHERMS; PYROLYSIS; REACTION KINETICS; STATISTICAL TESTS; THERMOGRAVIMETRIC ANALYSIS; THERMOMECHANICAL TREATMENT; VAPORIZATION;

EID: 0345117058     PISSN: 00249297     EISSN: None     Source Type: Journal    
DOI: 10.1021/ma0303768     Document Type: Review
Times cited : (96)

References (348)
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    • Much of the ethylene and propylene appears to be formed by further RS of larger initial fragments in a consecutive, but mechanistically analogous, fashion. We prefer to characterize this free-radical RS continuum by "early-late" nomenclature and limit the more common term "secondary reactions" to those that obviously involve additional mechanisms, such as the formation of aromatics.
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    • (b) Minimal kinetic data at higher T, for which TGA techniques are no longer applicable, is available from filament pyrolyzers. Aguado and co-workers (ref 18b) recently compared rates of volatilization at 500-600 °C in a filament pyrolyzer and a conical spouted-fluidized-bed reactor. The formal first-order rate constants for both HOPE and LDPE were ≈20-fold greater in the latter configuration, suggestive that the filament pyrolyzer with small samples still may suffer from mass transfer restrictions to volatilization or uncertainties inf.
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    • 25-34 (ANEs and ENEs not resolved) were also felt to be low because of incomplete extraction. The reported x is a minimum because it was defined in terms of GC-detectable products rather than total weight loss.
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    • n, additional steps involving positional isomeric radicals are of course involved.
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    • (a) When these pyrolyses were repeated to the same final T values but with much slower heating rates of 5-60 °C/min rather than 20 °C/ms, the ANE:DIENE ratios increased with decreasing heating rate. While the authors (ref 67a) suggested that slower heating rates may reveal more of the "primary ANE" products that are formed at lower T and swept out before "secondary DIENE" products can be formed at higher T, a simpler rationalization would be that, as the heating rate is decreased, the bulk of the degradation occurs at a progressively lower average T, for which the ANE: DIENE ratio is inherently higher, as suggested by the flash pyrolysis results.
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    • (a) Further indirect evidence for long KCL at least for allylic end-group homolysis is the only modest selectivity to propylene which should be the ultimate transfer product from allyl radical (refs 47a, 56, and 63a). Willmott (ref 7a) did suggest a correlation between the modest amount of propylene formed and the extent of terminal unsaturation in the starting PE.
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    • (b) Bailey and Liotta (ref 56) suggested that a nonradical concerted retroene reaction at TV groups should also be considered as a source of propylene. However, were this process to be significantly more rapid than the overall radical chain processes, much more propylene would be expected since the retroene process could then "unzip" an entire vinyl-terminated chain.
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    • note
    • (c-1) term that is common to all.
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    • This idealized statistical result is unlikely to be fully rigorous for small c values for which specific mechanistic anomalies associated with end groups would become nonnegligible.
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    • note
    • In contrast to the "smooth" curves in Figure 2 for the range c ≈ 12-25, plots (not shown) of data from Faravelli and coworkers (ref 30b), limited to the ENEs from HDPE at 600 °C (x = 1) and 500 °C (x < 1), show significant minima centered at c = 17, which were not predicted by their model (see text). The ANE:ENE:DIENE patterns described in Table S4 do not suggest any unusual maxima in ANEs or DIENEs to counteract these atypical minima.
  • 244
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    • Numerical integration was performed with the Acuchem Series 4.0 programs with the "integration tolerance" set at the suggested value of 0.001, Braun, W.; Herron, J. T.; Kahaner, D. K. Int. J. Chem. Kinet. 1988, 20, 51.
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    • All time units and concentrations are relative for assumed first-order behavior; all derived values of s are also only of relative, not absolute, significance for this scaling exercise.
  • 246
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    • note
    • Mole and weight fraction calculations assume that the molecular mass of P(n) scales as n.
  • 247
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    • 18n).
  • 248
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    • 1/2 = (In 2)/18 = 0.0385.
  • 249
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    • note
    • This scaling result is qualitatively the same as that portrayed in Figure 2 of ref 35a.
  • 252
    • 0344579070 scopus 로고    scopus 로고
    • note
    • evap ∝ -n, led to qualitatively identical trends in simulation output.
  • 253
    • 0345010077 scopus 로고    scopus 로고
    • note
    • From pyrolysis-FIMS results (see above), Lattimer (ref 78) proposed BB with a very large number of serial shifts required before β-scission; e.g., the maximum near c = 36 would require 8-9 shifts.
  • 255
    • 0344147640 scopus 로고    scopus 로고
    • note
    • 2-5 gases when T was increased from 415 to 600 °C and suggested that it was largely a primary ("early") product because it did not increase further as t at 600 °C was increased from 1 to 10 min; however, the pyrolysis was likely already complete after the 1 min run.
  • 262
    • 0345441161 scopus 로고    scopus 로고
    • note
    • s• is reasonable, a source of selectivity for attack adjacent to a branch site is not obvious.
  • 263
    • 0344579062 scopus 로고    scopus 로고
    • note
    • Only 2-propyl, 2-butyl, and 3-pentyl are inaccessible for x = 4-6.
  • 264
    • 0344147635 scopus 로고    scopus 로고
    • note
    • Expressions given in three-parameter Arrhenius format to accommodate curved Arrhenius plots over large T ranges were converted to two-parameter format at a median pyrolysis T of 773 K; the error introduced for k values then calculated at, say, 673 or 873 K, is trivial compared with the likely absolute errors.
  • 265
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    • 773 would become 3.9, in perfect accord with thermochemical balance. Therefore we made this small adjustment, arbitrarily divided between log A and E.
  • 266
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    • (1996) J. Am. Chem. Soc. , vol.118 , pp. 2013
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    • rel values per methyl group of 1:8:3, somewhat sensitive to the substitution pattern at the α-carbon but not in a monotonic trend.
  • 276
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    • β,733(s,p) for 2-pentyl, which is 2.5-fold larger than predicted by the Yamauchi expression (ref 172).
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  • 285
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    • 14(p,s) does not.
  • 287
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    • 1.3-fold higher still; calculations of E at the level of theory used were not considered chemically reliable.
  • 299
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    • Interestingly, the probabilities increased again for x = 9-14 to small but nonnegligible values. This approach also suggested that an alkyl branch on the chain modestly promotes the achievement of the cyclic transition state.
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    • All the models and calculations noted conclude that 1,3-shift is of trivial importance because of the major increase in strain associated with a four-membered ring. The ethyl SCBs in PE are generally ascribed to an indirect mechanism (ref 5b) not involving a 1,3-shift, although this is not universally accepted (ref 60).
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    • Evidence for diminished reactivity of polystyrene and polypropylene in solution toward the tert-butoxy radical, a moderately chemically activated example, compared with small-molecule models remains surprising. The authors of this study (ref 201) considered a true "polymer effect" in which hydrogens in the interior of a polymer coil were shielded from the attacking radical; such an "effect" is again not likely relevant to a melt.
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    • If the PnR involved in forming PENEn happened to be a near-end PmR (formed either by direct transfer from P, 1,x-shift within PnR, or further transfer between PnR and P), there would be an added contribution from the resulting ΣENEr and ΣPENEm that is not included in this definition. However, for large MW and hence m ≪ n, this correction is trivial and any ENEs so formed would be statistically distributed without any of the specificity characteristic of BB.
  • 325
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    • note
    • β(s,Me).
  • 326
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    • note
    • 1,x-Shifts and β-scissions in both directions are included in this generic ratio, although some of these processes may not be structurally allowed for small m.
  • 327
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    • note
    • The chosen lower limit of c = 3 purposely excludes the ENE2Z formed from UZ, and the chosen upper limit of c = 20 minimizes perturbations caused by the truncation of the PmR series at m = 30.
  • 328
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    • note
    • -1) at 500 °, and hence the differences will be slightly larger/smaller at lower/higher T.
  • 329
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    • note
    • 1x values were characterized by a major increase in the amount of truncation as the population of PmR with m > 30 became for the first time nontrivial.
  • 330
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    • note
    • 16 set to zero of course gave even sharper maxima. However, minor amounts of volatiles were still formed at other than the "magic" c values; these are derived from successive formation of Ar1R, Ar6R, ... and β-scission of the latter.
  • 331
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    • note
    • Because of the truncation at c = 25, the actual "wt % RS" will be somewhat larger because the RS contribution extends further toward higher c values than does the BB contribution. For the most conservative assumption that no BB products occur for c > 25 (the simulation begins to become statistically unreliable at this point because of the truncation at m = 30), the actual wt % RS values over the c range to 1-100 (the RS contribution becomes vanishingly small for c > 100) would be 32.6, 64.3, and 77.1 wt % rather than 25, 50, and 75 wt %.
  • 334
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    • Numerous other sources for rate constant assignments are available (ref 215), including several used to model the pyrolysis of hexadecane (refs 162d, 202, and 216), but none provide a complete set.
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    • exp = 0.082, and v = 0.110 for Phillips HDPE are not likely statistically different, given our derivation of the values from reading graphical data from the original publication.
  • 347
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    • note
    • 1x ratios. For example, repeating the exercise in Table 7 for case 3 in Table 6, that with the highest selectivity for 1,5-shift, would give the best match at of course a higher proportion of unselective RS, specifically 84 wt % RS with s ≈ 0.072.
  • 348
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    • As a possible example of the latter phenomenon for polypropylene, see ref 78.


* 이 정보는 Elsevier사의 SCOPUS DB에서 KISTI가 분석하여 추출한 것입니다.