New developments in electro-chemical machining

CIRP Annals - Manufacturing Technology

Volumn 48, Issue 2, 1999, Pages 567-579

  Rajurkar, K P ^a   Zhu, D ^a   McGeough, J A ^b   Kozak, J ^c   De Silva, A ^d  

^a UNIVERSITY OF NEBRASKA LINCOLN   (United States)

^b UNIVERSITY OF EDINBURGH   (United Kingdom)

^c WARSAW UNIVERSITY OF TECHNOLOGY   (Poland)

^d GLASGOW CALEDONIAN UNIVERSITY   (United Kingdom)

Author keywords

[No Author keywords available]

Indexed keywords

ELECTROCHEMISTRY; INDUSTRIAL RESEARCH; MACHINE TOOLS; MACHINING; NUMERICAL CONTROL SYSTEMS; PRODUCT DESIGN; PRODUCT DEVELOPMENT;

ELECTROCHEMICAL MACHINING (ECM); MICROSHAPING;

COMPUTER INTEGRATED MANUFACTURING;

EID: 0033357568     PISSN: 00078506     EISSN: None     Source Type: Journal    
DOI: 10.1016/S0007-8506(07)63235-1     Document Type: Article

References (87)

1. McGeough, J. A., 1988, Advanced Methods of Machining, Chapman and Hall.
2. Datta, M., 1998, Microfabrication by Electrochemical Metal Removal, IBM Journal of Research and Development, Vol. 42/5: 655-669.
3. Datta, M., and Romankiw, L. T., 1989, Application of Chemical and Electrochemical Micromachining in the Electronics Industry, Journal of the Electrochemical Society, Vol. 136, No.6: 285c-292c.
4. Rajurkar, K. P., Kozak, J., Wei, B., and McGeough, J. A., 1993, Study of Pulse Electrochemical Machining Characteristics, Annals of the CIRP, Vol. 42/1: 231-234.
5. Amalnik, M. S. and McGeough, J. A., 1996, Intelligent Concurrent Manufacturability Evaluation of Design for Electrochemical Machining, Journal of Materials Processing Technology, Vol.61:130-139.
6. Goggins, G. J., 1987, Electrolytic Machining and Sizing of Firing Chambers, SME Technical Paper, MR87-147.
7. Koppern ECM, 1998, Electrochemical Machining.
8. Masuzawa, T., Kuo, C.L., M. and Fujino, I.I.S., 1994, A Combined Electrical Machining Process for Micronozzle Fabrication, Annals of the CIRP, Vol., 43/1: 189-192.
9. Tonshoff, H. K., Egger, R., and Klocke, F., 1996, Environmental and Safety Aspects of Electrophysical and Electrochemical Processes, Annals of the CIRP, Vol. 45/2: 1-15.
10. Lawrence, P., 1981, Computer Aided Design for ECM Electrodes, Int. J. Mach. Tool Des. Res., Vol.21 :379-385.
11. Nilson, R. H. and Tsuei, Y. G., 1976, Free Boundary Problem for the Laplace Equation to ECM Tool Design, ASME J. of Appl. Mech., 98(1): 54-58.
12. Tipton, H., 1968, The Determination of Tool Shape for ECM, Mach. and Prod. Eng., Vol. 14: 325-328.
13. Tsuei, Y. G. and Nilson H., 1977, Effects of Variable Electrolyte Conductivity on Side Gap Geometry in ECM, Mach. Tool Des. & Research, Vol. 17: 169-176.
14. Das, S., and Mitra, A. K., 1992, Use of Boundary Element Method for the Determination of Tool Shape in Electrochemical Machining, Int. J. for Numerical Methods in Engineering, Vol. 35: 1045-1054.
15. Hardisty, H., Mileham, A. R., and Shirvami, H., 1993, A Finite Element Simulation of the Electrochemical Machining Process, Annals of the CIRP, Vol. 42/1: 201-204.
16. Jain, V. K., and Rajurkar, K. P., 1991, An Integrated Approach for Tool Design in ECM, Precision Engineering, Vol. 13, N0.2: 111-124.
17. Narayanan, H., et al., 1986, Design of Tools for ECM by the Boundary Element, Proc. Instn. Mech. Engrs., Vol. 200, No. C3: 195-205.
18. Nied, H. A. and Lamphere, M. S., 1995, Electrochemical Airfoil Machining Process Model, Presented at the International Gas Turbine & Aeroengine Congress and Exposition Houston, Texas, June 5-8.
19. Nied, H. and Lamphere, M. S., 1995, Electrochemical Machining Simulation Using the Boundary Element Method, Proceedings of the ISEM-11:473-490.
20. Reddy, M. S., Jain, V. K., and Lal, G. K., 1988, Tool Design for ECM: Correction Factor Method, ASME J. of Eng. for Industry, Vol.10: 111-118.
21. Zhou, Y., and Derby, J. J., 1995, The Cathode Design Problem in Electrochemical Machining, Chemical Engineering Science, Vol. 50, No.17: 2679-2689.
22. Zhu, D., and Yu, C. Y., 1992, Investigation on the Design of Tool Shape in Electrochemical Machining, ASME PED Vol. 58 : 181-190.
23. Zhu, D. and Rajurkar, K. P., Modeling and Verification of Tool Design in Electrochemical Machining with Passivating Electrolyte, submitted for publication at the ASME Journal of Manufacturing Science and Engineering, 1999.
24. Kozak, J., Dabrowski, L., Lubkowski, K., and Rozenek, M., 1995, The Effect of Electrochemical Dissolution Characteristics on Shape Accuracy in ECM, Proceedings of the ISEM-12: 511-519.
25. Kozak, J., 1998, Mathematical Models for Computer Simulation of Electrochemical Machining Processes, Journal of Materials Processing Technology, Vol. 76: 170-175
26. Datta, M. and Landolf, D., 1981, Electrochemical Machining under Pulse Current Conditions, Electrochemical Acta, Vol.26, No.7: 899-907.
27. Datta, M., 1993, Anodic Dissolution of Metals at High Rates, IBM Journal of Research and Development Vol. 37, No. 2: 207-226.
28. Kozak, J.; Lubkowski, K. and Peronczyk, J., 1981, Accuracy Problems of the Pulse Electrochemical Machining, Proceedings of the 22nd MTDR: 353-360.
29. Kozak, J., Rajurkar, K. P. and Wei, B., 1994, Modeling and Analysis of Pulse Electrochemical Machining, ASME J. of Eng. for Ind., Vol. 116: 316-323.
30. Rajurkar, K. P., Wei B. and Kozak, J., 1995, Modeling and Monitoring Interelectrode Gap in Pulse Electrochemical Machining, Annals of the CIRP, Vol. 44/1: 177-180.
31. Rybalco, A. V. and Dikusar, A., 1995, Electrochemical Machining with Microsecond Pulses, Proceedings of the ISEM-11: 491-504.
32. Xia, X.M.; Yu, C.Y. and Liu, Z. X., 1985, Studies on Anodic Behavior Under Pulse ECM, Proceedings of the ISEM-8: 93-100.
33. Yu, C. Y., Huang, Y. H. and Liu, Z. X., 1982, The Investigation of the Flow Characteristics of the Gap in the Pulse Electrochemical Machining, Annals of the CIRP, Vol., 31/1: 119-123.
34. Zaitsev, A. H. and Belogorsky, A. L., et all, 1998, Performing Holes of Small Diameter in Steel Foil Using Method of Multi-Electrode Precise ECM, Proceedings of the ISEM-12: 555-564.
35. Wei, B., Kozak, J., and Rajurkar, K. P., 1994, Pulse Electrochemical Machining of Ti-6Al-4V Alloy, Trans. of NAMRI/SME, Volume XXII: 141-147.
36. Rumyantsev, E., and Davydov, D., 1989, Electrochemical Machining of Metals, Mir Publishers Moscow.
37. Sun, J. J. and Taylor, E. J., 1998, Investigation of Electrochemical Parameters into an Electrochemical Machining Process, Technical Papers of NAMRI/SME - 26: 63-68.
38. Zhou, C. D. and Taylor, E. J., 1997, Electrochemical Machining of Hard Passive Alloys with Pulse Reverse Current, Transactions of NAMRI/SME, Vol. 25: 147-152.
39. Bignon, C., 1982, Applications of Eddy Current to the In-Process Measurement of the Gap in ECM, Annals of CIRP, Vol. 31/1; 115-118.
40. Wei, B., Rajurkar, K. P., Talpallikar, S., 1997, Identification of Interelectrode Gap Sizes in Pulse Electrochemical Machining, Journal of the Electrochemical Society Vol. 144 No. 11: 3913-3919.
41. Wang, J. Y., et al, 1995, The Investigation of the MOSFET Power Characteristics in PECM Application, Proceedings of the ISEM-11: 505-509.
42. Kozak, J., Rajurkar, K. P., Ruszaj, A., and Slawinski, R. J., 1998, Sculptured Surface Finishing By NC-Electrochemical Machining with Ball-End Electrode, Advances in Technology of the Machines and Equipment, Vol. 22, No. 1: 53-74.
43. Ruszaj, A., Dziedzic, J., Czekaj, J., and Krehlik, M., 1995, Electrochemical Machining with Electrode Displacement Controlled in Three Axes, Proceedings of the ISEM-11: 553-563.
44. Wei, B., and Rajurkar, K. P., 1990, Accuracy and Dynamics of 3-Dimensional Numerical Control Electrochemical Machining (NC-ECM), Proc. of the Winter Annual of ASME, PED-Vol. 45: 33-45.
45. Yun, N. Z., Wei, B., Yang, X. Y. and Xu, J. W., 1989, Investigation on Application of Electrochemical Contour Evolution Machining, Proceedings of the ISEM-9: 143-145.
46. Dario, P.; Carrozza, M. C.; Croce, M., Montesi, and M. C., Cocco, M., 1995, Non-traditional technologies for Micro-Fabrication, J. Micromech. Microeng., 1:64-71.
47. Menz, W. and Bacger, W., 1990, A Novel Concept for Microstructures and the Combination with Si-Technologies by Injection Molding, IEEE MENS90: 69-73.
48. Chikamori, K., 1998, Possibilities of Electrochemical Micromachining, Int. Japan Soc. Pre. Eng., Vol. 32, No. 1: 37-38.
49. De Silva, A., and McGeough, J. A., 1998, Process Monitoring of Electrochemical Micromachining, Journal of Materials Processing Technologies, 76: 165-169.
50. Kunieda, M., Yoshida, M., Yoshida, H., and Akatmatsu, Y.,1993, Influence of Micro Indents Formed by Electro-Chemical Jet Machining on Rolling Bearing Fatigue Life, ASME PED-Vol. 64, Book No H00861: 693-699.
51. Kozak, J., Rajurkar, K. P., and Balkrishna R., 1996, Study of Electrochemical Jet Machining Process, Trans. of ASME, Journal of Manufacturing Science and Engineering, Vol. 118: 490-498.
52. Wardle, F. P., 1999, An Electrochemical Micromachining Process, Loadpoint Ltd.
53. Maehata, H. and Kamada, H., 1985, Studies on the Electrolytic-Abrasive Mirror Finishing (II), Bulletin of the Japan Society of Precision Engineering, Vol. 19, No. 2: 131-132.
54. Masuzawa, T., and Kimura, M., 1991, Electrochemical Surface Finishing of Tungsten Carbide Alloy, Annals of the CIRP, Vol. 40/1: 199-202.
55. Masuzawa, T., and Takawashi, T., 1998, Recent Trends in EDM/ECM Technologies in Japan, Proceedings of the ISEM-12: 1-15.
56. Tam, S. C., Loh, N. H. and Miyazawa, S., 1989, ECM-Abrasive Polishing of Metals, Int. J. Prod. Res., Vol., 27, No. 10.: 1757-1768.
57. Masuzawa, T., Kuo, C. L. and Fujino, M., 1992, High - Precision Micronozzle Fabrication, MEMS/IEEE: 116-121.
58. Watkins, R. D. and Granoff, B., 1992, Introduction to Environmentally Conscious Manufacturing, Inter. J. of Environmentally Conscious Manufacturing, No.1: 5-11.
59. McGeough, J. A., 1974, Principles of Electrochemical Machining, Chapman and Hall, London.
60. Rajurkar, K. P., and Zhu, D., 1998, Minimization of Machining Allowance in ECM, Annals of the CIRP, Vol. 47/1:165-168.
61. Smith, W. F., 1993, Structure and properties of Engineering Alloys, McGraw-Hill, Inc.
62. Phillips, R. E., Dec. 1986, ECG: Combining Electrochemical Attack and Abrasion, Manufacturing Engineering: 46-48.
63. Tehrani F. A. and Atkinson, J., 1995, A Study of Pulsed Electrochemical Grinding, Proceedings of the ISEM-11: 543-552.
64. De Silva, A. K. and McGeough, J. A., 1989, The Production of Full Die Shapes by Electrochemical Arc/Electrochemical Machining, Proceedings of the ISEM-9: 107-110.
65. De Silva, A. and McGeough, J., 1998, Hybrid Electrodischarge-Electrochemical Process for Roughing and Finishing Dies and Moulds, Proceedings of the ISEM-12:397-406.
66. McGeough, J. A., Khayry, A. B., and Munro W., 1983, Theoretical and Experimental Investigation of the Relative Effects of Spark Erosion and Electrochemical Dissolution in Electrochemical Arc Machining, Annals of the CIRP, Vol. 32/1: 113-116.
67. Klocke, F., and Sparrer, M., 1998, Electrochemical Finishing - The Faster Way to Finished Dies and Moulds, Int. Journal of Manufacturing Science, Vol. 1, No.4: 247-256.
68. McGeough, J. A., and Rasmusseu, H., 1990, A Theoretical Analysis of Electrochemical Arc Machining, Proc. R. Soc. Lond, Series A., Vol. 429: 429-447.
69. Imai, Y., Clifton, D., and McGeough, J. A., 1993, Some Ultrasonic Effects in machining Materials Encountered in the Offshore Industry, Proc. 30th MTDR Conference, MacMillar Press, London: 119-124.
70. Ohmori, H. and Nakagawa, T., 1990, Mirror Surface Grinding of Silicon wafers with Electrolytic In-process Dressing, Annals of the CIRP, Vol. 39/1: 329-332.
71. Ohmori, H. and Nakagawa, T., 1997, Utilization of Nonlinear Conditions in Precision Grinding with ELID (Electrolytic in-Process Dressing) for Fabrication of Hard Material Components, Annals of the CIRP, Vol. 46/1: 261-264.
72. Rajurkar, K. P., and Zhu, D., 1999, Improvement of Electrochemical Machining Accuracy by Using Orbital Electrode Movement, Accepted for publication at the Annals of CIRP, Vol. 48/1.
73. Rhoades, L. J., 1992, Orbital Electrochemical Machining, US Patent, No. 5,114,548.
74. Risko, D. G., and Davydov, A. D., 1993, Manufacturing Applications and Productivity Limitations of Electrochemical Machining, Manufacturing Science and Engineering, ASME, PED-Vol. 64: 701-711.
75. Datta, M., Romankiw, L. T., Vigliotti, D. R. and Von Gutfeld, R. J., 1989, Jet and Laser-Jet Eelectrochemical Micro-machining of Nickel and Steel, Electrochem Soc., Vol. 136, No.8: 2251-2256.
76. Davydov, A. D., 1994, Laser Electrochemical Machining of Metals, Russian Journal of Electrochemistry, Vol. 30, No.8 : 871-881.
77. Teleflex Incorporated Group, 1998, Leading the Way with Service Material, and Technology.
78. Anon, Rolls-Royce Automates Jet Engine Compressor Blade Line, Feb. 1986, Machine and Tool Blue Book, Vol. 81 No. 2: 62-65.
79. Ahmed, M. S. and Duffield, A., 1990, The Drilling of Small Deep Holes by Acid ECM, SME Technical Paper, MR90-243.
80. Alting, L., 1994, Manufacturing Engineering Processes, New York, Marcel Dekker.
81. AEG-ELOTHERM, 1998, ECM Technology.
82. Goyer, A. and Moehring, S., 1988, Electrochemical Machining, Little Known, But Very Useful, Modern Machine Shop, No.4: 63-69.
83. Raycom & Amchem, 1998, Electrochemical Machining.
84. Risko, D. G., 1990, Electrochemical Machining Innovations Solution for Higher Productivity, SME Advanced Manufacturing Technology III, MR90-244.
85. Schuster, J. E., 1989, Apparatus and Method for Continuous Electrochemical Machining of Strip Material, U.S. Patent, No. 4820390.
86. Lilly, B., Brevick, J., and Chen, C. S., 1997, The Effect of Pulsed Electrochemical Machining on the Fatigue Life of H-13 Steel, Trans. of NAMRI/SME, Volume XXV: 153-158.
87. McGeough, J. A., and De Silva, A. K., 1996, Research Directions and Applications of Unconventional Machining, Advanced Manufacturing Processes, Systems and Technologies, Mechanical Engineering Publications Ltd, London, 3-15.