Extension of Manufacturing System Design Decomposition to Implement Manufacturing Systems That are Sustainable

Journal of Manufacturing Science and Engineering, Transactions of the ASME

Volumn 138, Issue 10, 2016, Pages

  Cochran, David S ^a   Hendricks, Steve ^b   Barnes, Jason ^a   Bi, Zhuming ^a  

^a PURDUE UNIVERSITY FORT WAYNE   (United States)

^b USAF   (United States)

Author keywords

axiomatic design theory; continuous improvement; manufacturing system design; return on investment; sustainable manufacturing systems; systems engineering

Indexed keywords

DESIGN; LIFE CYCLE; MANAGERS; PRODUCT DESIGN; SYSTEMS ANALYSIS; SYSTEMS ENGINEERING;

AXIOMATIC DESIGN THEORY; CONTINUOUS IMPROVEMENTS; ENGINEERING METHODOLOGY; INVESTMENT CRITERIA; LEAN IMPLEMENTATION; PERFORMANCE METRICS; RE-TURN-ON; SUSTAINABLE MANUFACTURING;

MANUFACTURE;

EID: 84982171379     PISSN: 10871357     EISSN: 15288935     Source Type: Journal    
DOI: 10.1115/1.4034303     Document Type: Article

References (71)

1. Bi, Z. M., Cochran, D., 2014, "Big Data Analytics With Applications," J. Manage. Anal., 1(4), pp. 249-265.
2. Bi, Z. M., Lang, S. Y. T., Shen, W. M., 2008, "Reconfigurable Manufacturing Systems: the State of the Art," Int. J. Prod. Res., 46(4), pp. 967-992.
3. Shan, S., Wang, L., Xin, T., Bi, Z. M., 2013, "Developing a Rapid Response Production System for Aircraft Manufacturing," Int. J. Prod. Econ., 146(1), pp. 37-47.
4. Wang, C., Bi, Z. M., Xu, L. D., 2014, "IOT and Cloud Computing in Automation of Assembly Modeling Systems," IEEE Trans. Ind. Inf., 10(2), pp. 1426-1434.
5. Bhuiyan, N., Baghel, A., 2005, "An Overview of Continuous Improvement: From the Past to the Present," Manage. Decision, 43(5), pp. 761-771.
6. Baghel, A., 2004, "An Evaluation of Continuous Improvement Methodologies and Performance," MS thesis, Department of Mechanical Engineering, Concordia University, Montreal, Quebec, Canada.
7. Tohidi, H., KhedriLiraviasl, K., 2012, "Six Sigma Methodology and Its Relationship With Lean Manufacturing System," Adv. Environ. Biol., 6(2), pp. 895-906.
8. Art of Lean, 2015, "Toyota Production System Basic Handbook," Art of Lean, Inc., Huntington Beach, CA, (last accessed on Aug. 1, 2016), www.artoflean.com
9. Kovach, J. V., Cudney, E. A., Elrod, C. C., 2011, "The Use of Continuous Improvement Techniques: A Survey-Based Study of Concurrent Practices," Int. J. Eng. Sci. Technol., 3(7), pp. 89-100.
10. Hernandez-Matias, J. C., Vizan, A., Perez-Garcia, J., Rios, J., 2008, "An Integrated Modeling Framework to Support Manufacturing System Diagnosis for Continuous Improvement," Rob. Comput. Integr. Manuf., 24(2), pp. 187-199.
11. Dulhai, G., 2008, "The '5S' Strategy for Continuous Improvement of the Manufacturing Processes in the Manufacturing Processes in Autocar Exhaust," Manage. Mark., 3(4), pp. 115-120.
12. Sweta, 2014, "Implementing 5S Methodology," IPEDR, 75(26), pp. 127-130.
13. Romaniello, V., Renna, P., Cinque, V., 2011, "A Continuous Improvement and Monitoring Performance System: Monitor-Analysis-Action-Review (MAAR) Charts, IMIMPA Business Review," 2011, Article ID 917557.
14. Smit, W. J., 1996, "Continuous Improvement in the Context of Organizational Culture, Master of Science in Management," Massachusetts Institute of Technology, Cambridge, MA.
15. Bi, Z. M., Wang, G., Xu, L., 2016, "A Visualization Platform for Internet of Things in Manufacturing Applications," Internet Res., 26(2), pp. 377-401.
16. Wang, L. X., Wang, L., Bi, Z. M., Li, Y. Y., Xu, Y., 2016, "Cloud Computing in Human Resource Management (HRM) System for Small and Medium Enterprises (SMEs)," Int. J. Adv. Manuf. Technol., 84(1), pp. 485-496.
17. Wang, L., Xu, X., 2015, "Special Section: Advances and Challenges in Cloud Manufacturing," ASME J. Manuf. Sci. Eng., 137(4), p. 040301.
18. Wang, P., Gao, R. X., Fan, Z., 2015, "Cloud Computing for Cloud Manufacturing: Benefits and Limitations," ASME J. Manuf. Sci. Eng., 137(4), p. 040901.
19. Yang, S., Bagheri, B., Kao, H.-A., Lee, 2015, "A Unified Framework and Platform for Designing of Cloud-Based Machine Health Monitoring and Manufacturing Systems," ASME J. Manuf. Sci. Eng., 137(4), p. 040914.
20. Ren, L., Zhang, L., Tao, F., Zhao, C., Chai, X., Zhao, X., 2015, "Cloud Manufacturing: From Concept to Practice," Enterprise Information Systems, 9(2), pp. 186-209.
21. Tapoglou, N., Mehnen, J., Vlachou, A., Doukas, M., Milas, N., Mourtzis, D., 2015, "Cloud-Based Platform for Optimal Machining Parameter Selection Based on Function Blocks and Real-Time Monitoring," ASME J. Manuf. Sci. Eng., 137(4), p. 040909.
22. Buckholtz, B., Ragai, I., Wang, L., 2015, "Cloud Manufacturing: Current Trends and Future Implementations," ASME J. Manuf. Sci. Eng., 137(4), p. 040902.
23. Nordlund, M., Tata, D., Suh, N. P., 1996, "Growth of Axiomatic Design Through Industrial Practice," 3rd CIRP Workshop on Design and the Implementation of Intelligent Manufacturing Systems, Tokyo, Japan, June 19-21, pp. 77-84.
24. Gu, P., Xue, D., Nee, A. Y. C., 2009, "Adaptable Design: Concepts, Methods, Applications," Proc. Inst. Mech. Eng., Part B, 223(11), pp. 1367-1387.
25. Bahadir, M. C., Satoglu, S. I., 2012, "A Decision Support System for Robot Selection Based on Axiomatic Design Principles," 2012 International Conference on Industrial Engineering and Operations Management, Istanbul, Turkey, July 23-6, pp. 674-683.
26. Shi, M., Azhar, M., Morrison, J. R., Lee, T., Suh, H. W., 2011, "On the Use of Axiomatic Design for Eco-Design," ICAD2011, the Sixth International Conference on Axiomatic Design, Daejeon, Mar. 30-31, pp. 79-87.
27. Malaek, S. M. B., Mollajan, A., Ghorbani, A., Sharahi, A., 2015, "A New Systems Engineering Model Based on the Principles of Axiomatic Design," J. Ind. Intell. Inf., 3(2), pp. 143-151.
28. Chen, Z., 2012, "Production System Improvement: Floor Area Reduction and Visual Management," MS thesis, Massachusetts Institute of Technology, Cambridge, MA.
29. Sun, X., Cheng, K., 2008, "Design of Generic Modular Reconfigurable Platforms (GMRPS) for a Product-Oriented Micro Manufacturing System," 6th International Conference on Manufacturing Research (ICMR08), Brunel University, UK, Sept. 9-11, pp. 571-580.
30. Franco, G. N., Batocchio, A., 2001, "Towards an Axiomatic Framework to Support the Design of Holonic Systems," 12th International DEXA Workshop-Second International Workshop on Industrial Applications of Holonic and Multiagent Systems (HoloMAS'2001), Technical University of Munich, Germany, Sept. 3-7, pp. 654-659.
31. Aganovic, D., 2004, "On Manufacturing System Development in the Context of Concurrent Engineering," Ph.D. thesis, Department of Production Engineering, Royal Institute of Technology, S-100 44 Stockholm, Sweden.
32. Kandjani, H., Tavana, M., Bernus, P., Wen, L., Mohtarami, A., 2015, "Using Extended Axiomatic Design Theory to Reduce Complexities in Global Software Development Projects," Comput. Ind., 67, pp. 86-96.
33. Baca, E. E. S., Farid, A. M., Tsai, I-T., 2013, "An Axiomatic Design Approach to Passenger Itinerary Enumeration in Reconfigurable Transportation Systems," ICAD2013, the Seventh International Conference on Axiomatic Design, Worcester, MA, June 27-28.
34. Masmoudi, F., Hachicha, W., Haddar, M., 2008, "A New Combined Framework for Cellular Manufacturing Systems Design," International Conference of Manufacturing Engineering and Engineering Management (ICMEEM 2008), London, UK., July 2-4, Paper No. halshs-00325336.
35. Celik, M., Er, I. D., 2008, "Fuzzy Axiomatic Design Extension for Managing Model Selection Paradigm in Decision Science," Expert Syst. Appl., 36(3), pp. 6477-6484.
36. Kandjani, H., Bernus, P., 2011, "Engineering Self-Designing Enterprises as Complex Systems Using Extended Axiomatic Design Theory," 18th IFAC World Congress, Milano, Italy, Aug. 28-Sept. 2, pp. 11943-11948.
37. Alves, A. C., Carmo-Silva, S., 2009, "Design Methodologies for Product Oriented Manufacturing Systems," First International Conference on Integration of Design, Engineering and Management for Innovation IDEM 2009, Porto, Portugal, Sept. 12-15, pp. 1-12.
38. Michaelis, M. T., 2013, "Co-Development of Products and Manufacturing Systems Using Integrated Platform Models," Ph.D. thesis, Department of Product and Production Development, Chalmers University of Technology, Gothenburg, Sweden.
39. Brunet, P. E., 1995, "Modeling and Analysis Applications in Manufacturing System Design and Development," MS Thesis, Massachusetts Institute of Technology, Cambridge, MA.
40. Milliken Performance System, 2010, Safety-The Foundation for Continuous Improvement, The MPI Group, Spartanburg, SC, (last accessed on Aug. 2, 2016) http://hse.flemingeurope.com/webdata/3039/Milliken-Safety%20White %20Paper.pdf
41. Suh, N., 2001, Axiomatic Design: Advances and Applications, Oxford University Press, New York, NY.
42. Cochran, D. S., Duda, J., Linck, J., Arinez, J., 2002, "A Decomposition Approach for Manufacturing System Design," SME J. Manuf. Syst., 20(6), pp. 371-389.
43. Deming, W. E., 2000, Out of the Crisis, MIT Press, Cambridge, MA.
44. Monden, Y., 1998, Toyota Production System: An Integrated Approach to Justin-Time, 3rd ed., Engineering & Management Press, Norcross, Georgia.
45. Schonberger, R., 1996, World Class Manufacturing: The Next Decade, Simon & Schuster, New York, NY.
46. Spear, S., 1999, "The Toyota Production System: An Example of Managing Complex Social/Technical System-5 Rules for Designing, Operating, Improving Activities, Activity-Connections, Flow-Paths," Ph.D. thesis, Harvard University, Cambridge, MA.
47. Won, J., Cochran, D., Johnson, H. T., Bouzekouk, S., Masha, B., 2001, "Rationalizing the Design of the Toyota Production System: A Comparison of Two Approaches," International CIRP Design Seminar, Paper No. 15.
48. Johnson, H. T., Broms, A., 2000, Profit Beyond Measure: Extraordinary Results Through Attention to Work and People, The Free Press, New York, NY.
49. Cochran, D., 1999, "The Production System Design and Deployment Framework, SAE International Automotive Manufacturing Conference," IAM99-34, Detroit, MI, SAE Paper No. 1999-01-1644.
50. Cochran, D., Kim, Y. S., Kim, J., 2000, "The Impact of Performance Measurement on Manufacturing System Design," First International Conference on Axiomatic Design, Paper No. 2, Cambridge, MA, June 21-23.
51. Linck., J., 2001, "A Decomposition Approach for Manufacturing System Design," Doctoral thesis, PSD Lab MIT, Cambridge, MA.
52. Ng, Q., 2002, "Development of a Resource Allocation Methodology to Support System Design," M Sc thesis, PSD Lab MIT, Cambridge, MA.
53. Cochran, D., 1994, "The Design and Control of Manufacturing Systems," Ph.D. Thesis, Auburn University, Auburn, AL.
54. Womack, J. P., 2011, "Keynote Presentation," Lean Accounting Summit, Orlando, FL.
55. Cochran, D. S., Kawada, M., 2012, "Education Approach in Japan for Management and Engineering of Systems," ASEE Conference 2012, San Antonio, TX, Paper No. AC 2012-4481.
56. Arinez, J. F., Cochran, D. S., 2000, "An Equipment Design Approach To Achieve Production System Requirements," 33rd CIRP International Seminar on Manufacturing Systems, Stockholm, Sweden, June 5-7.
57. Cochran, D. S., 2007, "Systems Approach to Sustain Lean Organizations," SAE International World Congress, Cobo Hall, Detroit, MI, Paper No. 2007-01-1377.
58. Senge, Peter, M., 1990, The Fifth Discipline: The Art and Practice of the Learning Organization, Random House Audio, New York.
59. Cochran, D. S., 2007, "The Need for a Systems Approach to Enhance and Sustain Lean," Stenzel, J. ed., Lean Accounting, Wiley, New York.
60. Ohno, T., 1988, Toyota Production System: Beyond Large-Scale Production, Productivity Press, Portland, OR.
61. Black, J., 1991, The Design of the Factory With a Future, McGraw-Hill, New York.
62. Cochran, D. S., Aldrich, W., Sereno, R., 2014, "Enterprise Engineering of Lean Counting and Value Stream Structure Through Collective System Design," Institute of Industrial Engineers-Engineering Lean and Six Sigma Conference, IIE ELSS 2014, Paper No. 55.
63. Kinard, D., 2015, "Lockheed Martin PDS Summary Review," SE530 System Engineering Management Class 3 Presentation, Indiana-Purdue University Fort Wayne (IPFW), internal lecture notes.
64. Cochran, D. S., Dobbs, D. C., 2002, "Evaluating Plant Design With the Manufacturing System Design Decomposition," SME J. Manuf. Syst., 20(6), pp. 390-404.
65. Cochran, D. S., Barnes, J., 2015, "Sustainable Enterprise System Design: IPFW Center of Excellence in Systems Engineering Research and Teaching," ASEE Illinois-Indiana Section Conference 2015, Indiana-Purdue University Fort Wayne, IN, Session 2-2, pp. 1-14.
66. Haskins, C. ed., 2011, "SE Handbook Working Group-INCOSE," Systems Engineering Handbook, Vol. 5, International Council on Systems Engineering (INCOSE), San Diego, CA.
67. Cochran, D. S., 2006, "Detaching From Management Accounting Requires System Design," J. Cost Manage., March/April, pp. 20-28.
68. ISO, 2008, "Systems and Software Engineering-System Life Cycle Processes," International Organization for Standardization, Geneva Switzerland, Standard No. ISO/IEC 15288/IEEE Std. 15288.
69. Suh, N. P., Cochran, D. S., Lima, P. C., 1998, "Manufacturing System Design, 48th General Assembly of CIRP," Ann. CIRP, 47(2), pp. 627-639.
70. Stocker, G., 2012, "Lessons in Lean," Wordpress, The Netherlands, accessed Jan. 27, 2015 https://leadingtransformation.wordpress.com/2012/04/07/addressing-problems-with-countermeasures-rather-than-solutions/
71. Kreafle, K., 2001, "Dr. Cochran's MIT 2.812 Class Presentation (April) and Private Conversations, former VP of Quality," TMMK-Toyota Motor Manufacturing Kentucky, Georgetown, KY.