Chip morphology study in high speed drilling of Al-Si alloy

International Journal of Advanced Manufacturing Technology

Volumn 57, Issue 5-8, 2011, Pages 555-564

  Akhavan Farid, Ali ^a   Sharif, Safian ^a   Idris, Mohd Hasbullah ^a  

^a UNIVERSITI TEKNOLOGI MALAYSIA   (Malaysia)

Author keywords

Al Si alloy; Back surface; Chip; Chip compression ratio; Free surface; High speed drilling

Indexed keywords

ALUMINUM; CARBIDES; COMPRESSION RATIO (MACHINERY); CUTTING; DRILLS; GEOMETRY; MORPHOLOGY; SCANNING ELECTRON MICROSCOPY; SILICON ALLOYS; SPEED; TURNING;

AL-SI ALLOY; ALUMINUM -SILICON ALLOYS; CHIP; CUTTING PARAMETERS; DIRECT OBSERVATIONS; DRILLING OPERATION; FREE SURFACES; HIGH SPEED DRILLING;

DRILLING;

EID: 84978847043     PISSN: 02683768     EISSN: 14333015     Source Type: Journal    
DOI: 10.1007/s00170-011-3325-3     Document Type: Article

References (22)

1. SA Batzer DM Haan PD Rao WW Olson JW Sutherland 1998 Chip morphology and hole surface texture in the drilling of cast Aluminum alloys J Mater Process Technol 79 72 78 10.1016/S0924-0136(97)00324-5 (Pubitemid 128408927)
2. JA Degenhar RE DeVor SG Kapoor 2005 Generalized groove-type chip breaker effects on drilling for different drill diameters and flute shapes Int J Mach Tools Manuf 45 1588 1597 (Pubitemid 41203355)
3. T Hoshi H Zhao 1989 Study of high performance drill geometry CIRP Ann Manuf Technol 38 1 87 90 10.1016/S0007-8506(07)62657-2
4. R Komanduri DG Flom M Lee 1985 Highlights of the DARPA advanced machining research program J Eng Ind 107 325 335 10.1115/1.3186005 (Pubitemid 15606760)
5. Flom DG (1984) Implementation of high speed machining. High Speed Machining, ASME, New York
6. HA Kishawy M Dumitrescu EG Ng MA Elbestawi 2005 Effect of coolant strategy on tool performance, chip morphology and surface quality during high-speed machining of A356 aluminum alloy Int J Mach Tools Manuf 45 219 227 10.1016/j.ijmachtools.2004.07.003
7. RF Recht 1964 Catastrophic thermoplastic shear J Appl Mech Trans ASME 31E 189 193 10.1115/1.3629585
8. C Müller R Blümke 2001 Influence of heat treatment and cutting speed on chip segmentation of age hardenable aluminium alloy Mater Sci Technol 17 651 654 (Pubitemid 32680886)
9. J Barry G Byrne 2002 The mechanisms of chip formation in machining hardened steels J Manuf Sci Eng Trans ASME 124 528 535 10.1115/1.1455643 (Pubitemid 35202574)
10. JT Black 1971 On the fundamental mechanism of large strain plastic deformation (electron microscopy of metal cutting chips) ASME J Eng Ind 93 507 526 10.1115/1.3427958
11. MC Shaw 1980 A new mechanism of plastic flow Int J Mech Sci 22 673 686 10.1016/0020-7403(80)90070-3 (Pubitemid 11483224)
12. van Luttervelt CA (1977) Split shearzone-mechanism of chip segmentation. Manuf Technol, Gen Assem of CIRP, 27th 26: 33-38
13. J Barry G Byrne 2002 Chip formation, acoustic emission and surface white layers in hard machining CIRP Ann Manuf Technol 51 65 70 10.1016/S0007-8506(07) 61467-X
14. J Barry G Byrne 2001 Study on acoustic emission in machining hardened steels: Part 2: acoustic emission during continuous chip formation with a non-overlapping cutting arrangement Proc Inst Mech Eng, B: J Eng Manuf 215 1561 1570 10.1243/0954405011519466 (Pubitemid 33773147)
15. J Sun YB Guo 2008 A new multi-view approach to characterize 3D chip morphology and properties in end milling titanium Ti-6Al-4 V Int J Mach Tools Manuf 48 1486 1494 10.1016/j.ijmachtools.2008.04.002
16. Trent EM, Wright PK (2000) Metal cutting, 4th ed. Butterworth-Heinemann, Massachusetts
17. Astakhov VP (2006) Tribology of metal cutting, 1st edn. Elsevier, London
18. Cook NH (1953) Chip formation in machining titanium. In: Proceedings of the Symposium on Machine Grind. Proc. Symp. on Machining and Grinding Titanium, Watertown Arsenal, MA:1-7
19. Talantov N (1984). Physical processes in the cutting of metals. Volgograd
20. MC Shaw A Vyas 1993 Chip formation in the machining of hardened steel CIRP Ann Manuf Technol 42 29 33 10.1016/S0007-8506(07)62385-3 (Pubitemid 23679095)
21. Astakhov VP (2010) Geometry of single-point turning tools and drills. Springer, London
22. TD Marusich 2001 Effects of friction and cutting speed on cutting force Am Soc Mech Eng Manuf Eng Division Pages MED 12 115 123