Optimization of the HOVF Spray Parameters by Taguchi Method for High Corrosion-Resistant Fe-Based Coatings

Journal of Materials Engineering and Performance

Volumn 24, Issue 7, 2015, Pages 2637-2644

  Qin, Yujiao ^a   Wu, Yuping ^a   Zhang, Jianfeng ^a   Hong, Sheng ^a   Guo, Wenmin ^a   Chen, Liyan ^a   Liu, Hao ^a  

^a HOHAI UNIVERSITY   (China)

Author keywords

corrosion resistance; HVOF; spray parameters; taguchi method

Indexed keywords

CORROSION RESISTANCE; ELECTROCHEMICAL CORROSION; HVOF THERMAL SPRAYING; KEROSENE; OXYGEN; POROSITY; SIGNAL TO NOISE RATIO; SODIUM CHLORIDE; SPRAYED COATINGS; TAGUCHI METHODS;

CORROSION CURRENT DENSITIES; CORROSION POTENTIALS; CORROSION-RESISTANT; HIGH VELOCITY OXYGEN FUEL(HVOF); HVOF; SIGNAL TO NOISE (S/N) RATIOS; SODIUM CHLORIDE SOLUTION; SPRAY PARAMETERS;

CORROSION RESISTANT COATINGS;

EID: 84931560232     PISSN: 10599495     EISSN: 15441024     Source Type: Journal    
DOI: 10.1007/s11665-015-1536-8     Document Type: Article

References (34)

1. 2-NiCr Coatings Obtained by HVOF and Hard Chromium Coatings, Corros. Sci., 2006, 48, p 2998-3013
2. J. Kawakita, T. Fukushima, S. Kuroda, and T. Kodama, Corrosion Behaviour of HVOF Sprayed SUS316L Stainless Steel in Seawater, Corros. Sci., 2002, 44, p 2561-2581
3. J. Flores, A. Neville, N. Kapur, and A. Gnanavelu, Corrosion and Erosion-Corrosion Processes of Metal-Matrix Composites in Slurry Conditions, J. Mater. Eng. Perform., 2012, 21, p 395-405
4. 10, J. Alloys Compd., 2012, 527, p 210-218
5. J. Cheng, Z. Wang, and B. Xu, Wear and Corrosion Behaviors of FeCrBSiNbW Amorphous/Nanocrystalline Coating Prepared by Arc Spraying Process, J. Therm. Spray Technol., 2012, 21, p 1025-1031
6. X. Liu, Y. Zheng, X. Chang, W. Hou, J. Wang, Z. Tang, and A. Burgess, Microstructure and Properties of Fe-Based Amorphous Metallic Coating Produced by High Velocity Axial Plasma Spraying, J. Alloys Compd., 2009, 484, p 300-308
7. P. Suegama, C. Fugivara, A. Benedetti, J. Fernández, J. Delgado, and J. Guilemany, Electrochemical Behavior of Thermally Sprayed Stainless Steel Coatings in 3.4% NaCl Solution, Corros. Sci., 2005, 47, p 605-620
8. M. Verdian, K. Raeissi, and M. Salehi, Corrosion Performance of HVOF and APS Thermally Sprayed NiTi Intermetallic Coatings in 3.5% NaCl Solution, Corros. Sci., 2010, 52, p 1052-1059
9. B. Yilbas, I. Toor, F. Patel, and M. Baig, Effects of Laser Re-melting on the Corrosion Properties of HVOF Coatings, J. Mater. Eng. Perform., 2013, 22, p 1505-1511
10. 2-NiCr Coating, Surf. Coat. Technol., 2013, 225, p 85-91
11. S. Hong, Y. Wu, Y. Zheng, B. Wang, W. Gao, G. Li, G. Ying, and J. Lin, Effect of Spray Parameters on the Corrosion Behavior of HVOF Sprayed WC-Co-Cr Coatings, J. Mater. Eng. Perform., 2014, 23, p 1434-1439
12. M. Verdian, K. Raeissi, and M. Salehi, Electrochemical Impedance Spectroscopy of HVOF-Sprayed NiTi Intermetallic Coatings Deposited on AISI, 1045 Steel, J. Alloys Compd., 2010, 507, p 42-46
13. 2.4, J. Mater. Res., 2007, 22, p 2297-2311
14. Y. Wu, P. Lin, C. Chu, Z. Wang, M. Cao, and J. Hu, Cavitation Erosion Characteristics of a Fe-Cr-Si-B-Mn Coating Fabricated by High Velocity Oxy-Fuel (HVOF) Thermal Spray, Mater. Lett., 2007, 61, p 1867-1872
15. Y. Wu, P. Lin, Z. Wang, and G. Li, Microstructure and Microhardness Characterization of a Fe-Based Coating Deposited by High-Velocity Oxy-Fuel Thermal Spraying, J. Alloys Compd., 2009, 481, p 719-724
16. J. Farmer, J. Choi, C. Saw, J. Haslam, D. Day, P. Hailey, T. Lian, R. Rebak, J. Perepezko, and J. Payer, Iron-Based Amorphous Metals: High-Performance Corrosion-Resistant Material Development, Metall. Mater. Trans. A, 2009, 40, p 1289-1305
17. R. Guo, C. Zhang, Q. Chen, Y. Yang, N. Li, and L. Liu, Study of Structure and Corrosion Resistance of Fe-Based Amorphous Coatings Prepared by HVAF and HVOF, Corros. Sci., 2011, 53, p 2351-2356
18. J. Picas, M. Punset, M.T. Baile, E. Martin, and A. Forn, Effect of Oxygen/Fuel Ratio on the In-flight Particle Parameters and Properties of HVOF WC-CoCr Coatings, Surf. Coat. Technol., 2011, 205, p 364-368
19. L. Zhao, M. Maurer, F. Fischer, R. Dicks, and E. Lugscheider, Influence of Spray Parameters on the Particle In-flight Properties and the Properties of HVOF Coating of WC-CoCr, Wear, 2004, 257, p 41-46
20. J. Picas, E. Ruperez, M. Punset, and A. Forn, Influence of HVOF Spraying Parameters on the Corrosion Resistance of WC-CoCr Coatings in Strong Acidic Environment, Surf. Coat. Technol., 2013, 225, p 47-57
21. Z. Zhou, L. Wang, F. Wang, H. Zhang, Y. Liu, and S. Xu, Formation and Corrosion Behavior of Fe-Based Amorphous Metallic Coatings by HVOF Thermal Spraying, Surf. Coat. Technol., 2009, 204, p 563-570
22. Y. Wang, S. Jiang, Y. Zheng, W. Ke, W. Sun, X. Chang, W. Hou, and J. Wang, Effect of Processing Parameters on the Microstructures and Corrosion Behavior of High-Velocity Oxy-Fuel (HVOF) Sprayed Fe-Based Amorphous Metallic Coatings, Mater. Corros., 2013, 64, p 1-10
23. G. Taguchi, Introduction to Quality Engineering: Designing Quality into Products and Processes, 1986
24. X. Bie, J. Lu, Y. Wang, L. Gong, Q. Ma, and Z. Ye, Optimization of Parameters for Deposition of Ga-Doped ZnO Films by DC Reactive Magnetron Sputtering Using Taguchi Method, Appl. Surf. Sci., 2011, 257, p 6125-6128
25. M. Nalbant, H. Gökkaya, and G. Sur, Application of Taguchi Method in the Optimization of Cutting Parameters for Surface Roughness in Turning, Mater. Des., 2007, 28, p 1379-1385
26. Y. Wang, S. Jiang, Y. Zheng, W. Ke, W. Sun, and J. Wang, Effect of Porosity Sealing Treatments on the Corrosion Resistance of High-Velocity Oxy Fuel(HVOF)-Sprayed Fe-Based Amorphous Metallic Coatings, Surf. Coat. Technol., 2011, 206, p 1307-1318
27. D. Weng, P. Jokiel, A. Uebleis, and H. Bonhni, Corrosion and Protection Characteristics of Zinc and Manganese Phosphate Coatings, Surf. Coat. Technol., 1996, 88, p 147-156
28. 2/Al Composite Based on Taguchi’s Method, Mater. Des., 2012, 42, p 124-130
29. L. Gil and M. Staia, Influence of HVOF Parameters on the Corrosion Resistance of NiWCrBSi Coatings, Thin Solid Films, 2002, 420, p 446-454
30. O. Maranho, D. Rodrigues, M. Boccalini, Jr., and A. Sinatora, Influence of Parameters of the HVOF Thermal Spray Process on the Properties of Multicomponent White Cast Iron Coatings, Surf. Coat. Technol., 2008, 202, p 3494-3500
31. R. Li, Z. Li, J. Huang, P. Zhang, and Y. Zhu, Effect of Ni-to-Fe Ratio on Structure and Properties of Ni-Fe-B-Si-Nb Coatings Fabricated by Laser Processing, Surf. Sci., 2011, 257, p 3554-3557
32. R. Guo, C. Zhang, Y. Yang, Y. Peng, and L. Liu, Corrosion and Wear Resistance of a Fe-Based Amorphous Coating in Underground Environment, Intermetallics, 2012, 30, p 94-99
33. Y. Yang, C. Zhang, Y. Peng, Y. Yu, and L. Liu, Effects of Crystallization on the Corrosion Resistance of Fe-Based Amorphous Coatings, Corros. Sci., 2012, 59, p 10-19
34. Y. Wang, Y. Zheng, W. Ke, W. Sun, and J. Wang, Corrosion of High-Velocity Oxy-Fuel (HVOF) Sprayed Iron-Based Amorphous Metallic Coatings for Marine Pump in Sodium Chloride Solutions, Mater. Corros., 2012, 63, p 685-694