Recycling of waste fly ash for production of porous mullite ceramic membrane supports with increased porosity

Journal of the European Ceramic Society

Volumn 34, Issue 13, 2014, Pages 3181-3194

  Cao, Jingjie ^a,b   Dong, Xinfa ^b   Li, Lingling ^a,b   Dong, Yingchao ^a   Hampshire, Stuart ^c  

^a INSTITUTE OF GEOLOGY AND GEOPHYSICS   (China)

^b SOUTH CHINA UNIVERSITY OF TECHNOLOGY   (China)

^c UNIVERSITY OF LIMERICK   (Ireland)

Author keywords

Ceramic membrane; Mechanical strength; Mullite membrane support; Porosity; Waste fly ash

Indexed keywords

ASPECT RATIO; CERAMIC MEMBRANES; FLY ASH; MECHANICAL PROPERTIES; MICROSTRUCTURE; MULLITE; POROSITY; RECYCLING; SILICATE MINERALS; SINTERING; STRENGTH OF MATERIALS;

INTERLOCKING MICROSTRUCTURE; LOWER TEMPERATURES; MEMBRANE SUPPORTS; MULLITE FORMATION; MULLITIZATION TEMPERATURE; RECYCLING OF WASTES; STRENGTH DEGRADATION; STRENGTHENING MECHANISMS;

GAS PERMEABLE MEMBRANES;

EID: 84901947137     PISSN: 09552219     EISSN: None     Source Type: Journal    
DOI: 10.1016/j.jeurceramsoc.2014.04.011     Document Type: Article

References (44)

1. Lipnizki F., Field R.W., Ten P.-K. Pervaporation-based hybrid process: a review of process design, applications and economics. J Membrane Sci 1999, 153:183-210.
2. Verweij H. Inorganic membranes. Curr Opin Chem Eng 2012, 1:156-162.
3. 2 toplayers for pervaporation. J Membrane Sci 2008, 318:413-421.
4. 2. J Membrane Sci 2006, 281:463-471.
5. Babaluo A., Kokabi M., Manteghian M., Sarraf-Mamoory R. A modified model for alumina membranes formed by gel-casting followed by dip-coating. J Eur Ceram Soc 2004, 24:3779-3787.
6. Jedidi I., Saïdi S., Khemakhem S., Larbot A., Elloumi-Ammar N., Fourati A., et al. Elaboration of new ceramic microfiltration membranes from mineral coal fly ash applied to waste water treatment. J Hazard Mater 2009, 172:152-158.
7. Sarkar S., Bandyopadhyay S., Larbot A., Cerneaux S. New clay-alumina porous capillary supports for filtration application. J Membrane Sci 2012, 392:130-136.
8. Yang G., Yang Z. Review of low cost preparation technique of ceramic membrane. Shanghai Chem Ind 2008, 33:14-18.
9. Kong L., Huang H., Zhang T., Gan Y., Ma J., Boey F., et al. Effect of transition metal oxides on mullite whisker formation from mechanochemically activated powders. Mat Sci Eng A Struct 2003, 359:75-81.
10. Liu R., Yuan J., Wang C.-a. A novel way to fabricate tubular porous mullite membrane supports by TBA-based freezing casting method. J Eur Ceram Soc 2013, 33:3249-3256.
11. Barmala M., Moheb A., Emadi R. Applying Taguchi method for optimization of the synthesis condition of nano-porous alumina membrane by slip casting method. J Alloys Compd 2009, 485:778-782.
12. Bouzerara F., Harabi A., Achour S., Larbot A. Porous ceramic supports for membranes prepared from kaolin and doloma mixtures. J Eur Ceram Soc 2006, 26:1663-1671.
13. Dong Y., Feng X., Feng X., Ding Y., Liu X., Meng G. Preparation of low-cost mullite ceramics from natural bauxite and industrial waste fly ash. J Alloys Compd 2008, 460:599-606.
14. Miao X. Porous mullite ceramics from natural topaz. Mater Lett 1999, 38:167-172.
15. Jung J., Park H., Stevens R. Mullite ceramics derived from coal fly ash. J Mater Sci Lett 2001, 20:1089-1091.
16. Li S., Du H., Guo A., Xu H., Yang D. Preparation of self-reinforcement of porous mullite ceramics through in situ synthesis of mullite whisker in flyash body. Ceram Int 2012, 38:1027-1032.
17. 5 on the properties of mullite ceramics synthesized from high-aluminum fly ash and bauxite. J Hazard Mater 2009, 166:1535-1539.
18. Dong Y., Zhou J.-e., Lin B., Wang Y., Wang S., Miao L., et al. Reaction-sintered porous mineral-based mullite ceramic membrane supports made from recycled materials. J Hazard Mater 2009, 172:180-186.
19. Dong Y., Hampshire S., Zhou J.-e., Lin B., Ji Z., Zhang X., et al. Recycling of fly ash for preparing porous mullite membrane supports with titania addition. J Hazard Mater 2010, 180:173-180.
20. Schneider H., Schreuer J., Hildmann B. Structure and properties of mullite-a review. J Eur Ceram Soc 2008, 28:329-344.
21. 3. Ceram Int 2010, 36:673-678.
22. Okada K., Shimizu M., Isobe T., Kameshima Y., Sakai M., Nakajima A., et al. Characteristics of microbubbles generated by porous mullite ceramics prepared by an extrusion method using organic fibers as the pore former. J Eur Ceram Soc 2010, 30:1245-1251.
23. Colombo P., Bernardo E., Biasetto L. Novel microcellular ceramics from a silicone resin. J Am Ceram Soc 2004, 87:152-154.
24. Ohji T., Fukushima M. Macro-porous ceramics: processing and properties. Int Mater Rev 2012, 57:115-131.
25. Maarten Biesheuvel P., Verweij H. Design of ceramic membrane supports: permeability, tensile strength and stress. J Membrane Sci 1999, 156:141-152.
26. Okada K., Ōtuska N. Synthesis of mullite whiskers and their application in composites. J Am Ceram Soc 1991, 74:2414-2418.
27. Talmy IG, Haught DA. Mullite whisker preparation. US Patent; 1990.
28. Chung F.H. Quantitative interpretation of X-ray diffraction patterns of mixtures II. Adiabatic principle of X-ray diffraction analysis of mixtures. J Appl Crystallogr 1974, 7:526-531.
29. ASTM Standard Test Methods for Apparent Porosity, Water Absorption, Apparent Specific Gravity, and Bulk Density of Burned Refractory Brick and Shapes by Boiling Water. C20-00: Annual Book of ASTM Standards 2010.
30. CEN. Dental ceramic (ISO 6872-1995). Standardization ECf; 1998.
31. Timoshenko S., Woinowsky-Krieger S. Symmetrical bending of circular plates. Theory of plates and shells 1959, 87-121. McGraw-Hill, New York. 2nd ed.
32. Higgs W., Lucksanasombool P., Higgs R., Swain M. Evaluating acrylic and glass-ionomer cement strength using the biaxial flexure test. Biomaterials 2001, 22:1583-1590.
33. Inada M., Tsujimoto H., Eguchi Y., Enomoto N., Hojo J. Microwave-assisted zeolite synthesis from coal fly ash in hydrothermal process. Fuel 2005, 84:1482-1486.
34. Xiangchong Z., Guangping L., Chung H., Li K. Sintering characteristics of Chinese bauxites. Ceram Int 1981, 7:65-68.
35. Kong L., Gan Y., Ma J., Zhang T., Boey F., Zhang R. Mullite phase formation and reaction sequences with the presence of pentoxides. J Alloys Compd 2003, 351:264-272.
36. Chen G., Qi H., Xing W., Xu N. Direct preparation of macroporous mullite supports for membranes by in situ reaction sintering. J Membrane Sci 2008, 318:38-44.
37. Wang Z., Zhou C. Foundation of separation technology for membrane method 2006, Chemical Industrial Press, Beijing.
38. Peng P., Sorrell C. Preparation of mullite whiskers from topaz decomposition. Mater Lett 2004, 58:1288-1291.
39. Ohji T. Microstructural design and mechanical properties of porous silicon nitride ceramics. Mat Sci Eng A Struct 2008, 498:5-11.
40. Lee J.-E., Kim J.-W., Jung Y.-G., Jo C.-Y., Paik U. Effects of precursor pH and sintering temperature on synthesizing and morphology of sol-gel processed mullite. Ceram Int 2002, 28:935-940.
41. Okada K., Ōtsuka N. Synthesis of mullite whiskers by vapour-phase reaction. J Mater Sci Lett 1989, 8:1052-1054.
42. Sainz M., Serrano F., Amigo J., Bastida J., Caballero A. XRD microstructural analysis of mullites obtained from kaolinite-alumina mixtures. J Eur Ceram Soc 2000, 20:403-412.
43. Chen Y.-F., Wang M.-C., Hon M.-H. Phase transformation and growth of mullite in kaolin ceramics. J Eur Ceram Soc 2004, 24:2389-2397.
44. 5 on the formation of chemical mullite from aluminosilicate precursor. Ceram Int 2010, 36:1603-1608.