Impact of un-deformed chip thickness on specific energy in mechanical machining processes

Journal of Cleaner Production

Volumn 69, Issue , 2014, Pages 260-268

  Balogun, Vincent A ^a   Mativenga, Paul T ^a  

^a UNIVERSITY OF MANCHESTER   (United Kingdom)

Author keywords

Manufacturing sustainability; Specific cutting energy coefficient; Un deformed chip thickness

Indexed keywords

CARBON FOOTPRINT; DATA HANDLING; INDUSTRIAL ENGINEERING; LABELS; MACHINING; MACHINING CENTERS; PRODUCTION ENGINEERING; SUSTAINABLE DEVELOPMENT;

CHIP THICKNESS; ELECTRICAL ENERGY DEMAND; MANUFACTURING PROCESS; MATERIAL PROCESSING; MECHANICAL MACHINING PROCESS; PROCESS OPTIMISATION; SPECIFIC CUTTING ENERGY; WORKPIECE MATERIALS;

MANUFACTURE;

EID: 84897396771     PISSN: 09596526     EISSN: None     Source Type: Journal    
DOI: 10.1016/j.jclepro.2014.01.036     Document Type: Article

References (32)

1. A. Aramcharoen, and P. Mativenga Size effect and tool geometry in micro milling of tool steel Precis. Eng. 33 2009 402 407
2. V.A. Balogun, and P.T. Mativenga Modelling of direct energy requirements in mechanical machining processes J. Clean. Prod. 41 2013 179 186
3. A.E. Bayoumi, G. Yucesan, and D.V. Hutton On the closed form mechanistic modelling of milling: specific cutting energy, torque, and power J. Mater. Eng. Perform. 3 1994 151 158
4. G. Bissacco, H.N. Hansen, and L. De Chiffre Size effects on surface generation in micro milling of hardened tool steel CIRP Ann. Manuf. Tech. 55 2006 593 596
5. G. Boothroyd, and W.A. Knight Fundamentals of Machining and Machine Tools 1989 Marcel Dekker New York
6. J. Dahmus, and T. Gutowski An environmental analysis of machining Proc. ASME Inter. Mech. Eng. Congr. R&D Expos 2004 13 19
7. N. Diaz, E. Redelsheimer, and D. Dornfeld Energy consumption Characterization and Reduction Strategies for Milling Machine Tool Use, Glocalized Solutions for Sustainability in Manufacturing 2011 263 267
8. F. Draganescu, M. Gheorghe, and C.V. Doicin Models of machine tool efficiency and specific consumed energy J. Mater. Process. Tech. 141 1 2003 9 15
9. F. Ducobu, E. Filippi, and E. Rivière-Lorphèvre Chip formation and minimum chip thickness in micro-milling Proceedings of the CIRP Conference on Modelling of Machining Operations 2009 339 346
10. S. Filiz, C.M. Conley, M.B. Wasserman, and O.B. Ozdoganlar An experimental investigation of micro-machinability of copper 101 using tungsten carbide micro-endmills Int. J. Mach. Tools Manufact. 47 2007 1088 1100
11. S. Ghosh, A. Chattopadhyay, and S. Paul Modelling of specific energy requirement during high-efficiency deep grinding Int. J. Mach. Tools Manufact. 48 2008 1242 1253
12. Y. Guo, J. Loenders, J. Duflou, and B. Lauwers Optimization of energy consumption and surface quality in finish turning Procedia CIRP 1 2012 512 517
13. T. Gutowski, J. Dahmus, and A. Thiriez Electrical energy requirements for a manufacturing process Proceedings of 13th CIRP International Conference on Life Cycle Engineering, Leuven 2006 623
14. Hucks Cutting forces and mechanics of materials Ind. Indic. 77 1955 365 370 (in German)
15. S. Hu, F. Liu, Y. He, and T. Hu An on-line approach for energy efficiency monitoring of machine tools J. Clean. Prod. 27 2012 133 140
16. S. Kalpakjian, and S. Schmid Manufacturing Processes for Engineering Materials 2003 Prentice-Hall Englewood Cliffs, New Jersey
17. K. Kellens, W. Dewulf, M. Overcash, M.Z. Hauschild, and J.R. Duflou Methodology for systematic analysis and improvement of manufacturing unit process life cycle inventory (UPLCI) CO2PE! Initiative (cooperative effort on process emissions in manufacturing), Part 2: case studies Int. J. Life Cycle Assess. 17 2 2012 242 251
18. O. Kienzle The determination of forces and services to metal cutting machine tools Assoc. Ger. Eng. 94 1952 299 305 (in German)
19. Kronenberg Basic Course of the Machine Cutting Teachings 1927 Springer-Verlag Berlin (in German)
20. E. Kuram, B. Ozcelik, M. Bayramoglu, E. Demirbas, and B.T. Simsek Optimization of cutting fluids and cutting parameters during end milling by using D-optimal design of experiments J. Clean. Prod. 42 2013 159 166
21. W. Li, and S. Kara An empirical model for predicting energy consumption of manufacturing processes: a case of turning process Proc. Inst. Mech. Eng. Part B J. Eng. Manuf. 225 B9 2011 1636 1646
22. L. Lin, Y. Jihong, and X. Zhongwen Energy requirements evaluation of milling machines based on thermal equilibrium and empirical modelling J. Clean. Prod. 52 2013 113 121
23. D. Lucca, Y. Seo, and R. Komanduri Effect of tool edge geometry on energy dissipation in ultraprecision machining CIRP Ann. Manuf. Tech. 42 1993 83 86
24. S. Paul, and A. Chattopadhyay A study of effects of cryo-cooling in grinding Int. J. Mach. Tools Manufact. 35 1995 109 117
25. R.S. Pawade, H.A. Sonawane, and S.S. Joshi An analytical model to predict specific shear energy in high-speed turning of Inconel 718 Int. J. Mach. Tools Manufact. 49 2009 979 990
26. W. Polini, and S. Turchetta Force and specific energy in stone cutting by diamond mill Int. J. Mach. Tools Manufact. 44 2004 1189 1196
27. W. Qiulian, L. Fei, and L. Congbo An integrated method for assessing the energy efficiency of machining workshop J. Clean. Prod. 52 2013 122 133
28. M.F. Rajemi, P.T. Mativenga, and A. Aramcharoen Sustainable machining: selection of optimum turning conditions based on minimum energy considerations J. Clean. Prod. 18 2010 1059 1065
29. A.J.P. Sabberwal Cutting forces in down milling Int. J. Mach. Tool. Des. Res. 2 1962 27 41
30. H.J. Schroder The importance of small chip thickness in rolling milling cutter Mech. Eng. Bus. 13 1934 541 548 (in German)
31. T. Zhang, Z. Liu, and C. Xu Influence of size effect on burr formation in micro cutting Int. J. Adv. Manuf. Technol. 2013 1 7
32. T. Zhang, Z.Q. Liu, C.H. Xu, N. He, and L. Li Experimental Investigations of Size Effect on Cuting Force, Specific Cutting Energy and Surface Integrity during Micro Cutting 2012 Materials Science Forum 371 376 Trans Tech Publ