Impact abrasive machining

Machining with Abrasives

Volumn , Issue , 2011, Pages 385-419

  Ali, Yasser M ^a   Wang, Jun ^a  

^a UNIVERSITY OF NEW SOUTH WALES   (Australia)

Author keywords

Abrasive water jets; Abrasives; Impact machining; Micromachining; Process modeling

Indexed keywords

EID: 84864314377     PISSN: None     EISSN: None     Source Type: Book    
DOI: 10.1007/978-1-4419-7302-3_9     Document Type: Chapter

References (120)

1. Hutchings IM (1992) Tribology: friction and wear of engineering materials. Edward Arnold, London
2. Ludema KC (1996) Friction, wear, lubrication: a textbook in tribology. CRC Press, Boca Raton
3. Rabinowicz E (1995) Friction and wear of materials. Wiley-Interscience, New York
4. Stachowiak GW, Batchelor AW (2005) Engineering tribology. Elsevier Butterworth-Heinemann, Amsterdam
5. Blazynski TZ (1983) Explosive welding, forming, and compaction. Applied Science, London
6. Ezra AA (1973) Principles and practice of explosive metalworking. Industrial Newspapers, London
7. Ritter JE (1992) Erosion of ceramic materials. Trans Tech Pub., Zurich
8. Kleis I, Kulu P (2008) Solid particle erosion: occurrence, prediction and control. Springer, London
9. Engel PA (1976) Impact wear of materials. Elsevier, Amsterdam
10. Springer GS (1976) Erosion by liquid impact. Scripta Pub., Washington
11. Preece CM (1979) Erosion. Academic Press, New York
12. Melosh HJ (1989) Impact cratering. Oxford University Press, New York
13. Kaczmarek J (1976) Principles of machining by cutting, abrasion and erosion. P. Peregrinus, Stevenage, England
14. Marinescu ID, Rowe WB, Dimitrov B, Inasaki I (2004) Tribology of abrasive machining processes. William Andrew, Norwich
15. Marinescu ID, Rowe WB, Dimitrov B, Inasaki I (2007) Handbook of machining with grinding wheels. CRC, Boca Raton
16. Malkin S, Guo C (2008) Grinding technology: theory and application of machining with abrasives. Industrial Press, New York
17. Shaw MC (1996) Principles of abrasive processing. Clarendon Press, Oxford
18. Flow International. http://www.flowcorp.com/. Accessed 7/2009
19. Haskel Pumps. http://www.haskel.com.au/. Accessed 7/2009
20. Hashish M (2009) Trends and cost analysis of AWJ operation at 600 MPa pressure. J Press Vessel Technol Trans ASME 131: 021410: 1-7
21. Labus TJ (2001) High pressure equipment and systems. In: Labus TJ, Savanick GA (eds) An overview of waterjet fundamentals and applications, 5th Ed. Waterjet Technology Assoc., Saint Louis
22. Waterjets.Org. http://www.waterjets.org/. Accessed 7/2009
23. Water Jetting Directory. http://www.waterjettingdirectory.com/waterjet. htm. Accessed 7/2009
24. WaterJet Technology Association. http://www.wjta.org/. Accessed 7/2009
25. Water Jetting Association. http://www.waterjetting.org.uk/. Accessed 7/2009
26. Al-Obaid YF (1995) Shot peening mechanics: experimental and theoretical analysis. Mech Mater 19: 251-260
27. Kobayashi M, Matsui T, Murakami Y (1998) Mechanism of creation of compressive residual stress by shot peening. Int J Fatigue 20: 351-357
28. Wang S, Li Y, Yao M, Wang R (1998) Compressive residual stress introduced by shot peening. J Mater Process Technol 73: 64-73
29. Ramulu M, Kunaporn S, Arola D, Hashish M, Hopkins J (2000) Waterjet machining and peening of metals. J Press Vessel Technol Trans ASME 122: 90-95
30. Kunaporn S, Ramulu M, Hashish M (2005) Mathematical modeling of ultra-high-pressure waterjet peening. J Eng Mater Technol Trans ASME 127: 186-191
31. Ellermaa RRR (1993) Erosion prediction of pure metals and carbon steels. Wear 162-164: 1114-1122
32. Unified Abrasives Manufacturers' Association. http://www.uama.org/. Accessed 7/2009
33. FEPA. http://www.fepa-abrasives.org/. Accessed 7/2009
34. British Abrasives Federation. http://www.thebaf.org.uk/. Accessed 7/2009
35. Abrasive Engineering Society. http://www.abrasiveengineering.com/. Accessed 7/2009
36. Fox RW, McDonald AT, Pritchard PJ (2009) Introduction to fluid mechanics, 7th Ed. Wiley, Hoboken
37. Momber AW, Kovacevic R (1998) Principles of abrasive water jet machining. Springer, London
38. Korobkin A (2004) Analytical models of water impact. Eur J Appl Math 15: 821-838
39. Korobkin AA (1997) Asymptotic theory of liquid-solid impact. Philos Trans R Soc A Math Phys Eng Sci 355: 507-522
40. Korobkin AA, Pukhnachov VV (1988) Initial stage of water impact. Annu Rev Fluid Mech 20: 159-185
41. Battistin D, Iafrati A (2003) Hydrodynamic loads during water entry of two-dimensional and axisymmetric bodies. J Fluids Struct 17: 643-664
42. May A, Woodhull JC (1950) The virtual mass of a sphere entering water vertically. J Appl Phys 21: 1285-1289
43. May A, Woodhull JC (1948) Drag coefficients of steel spheres entering water vertically. J Appl Phys 19: 1109-1121
44. Shiffman M, Spencer DC (1945) The force of impact on a sphere striking a water surface, AMP Report 42. 2R. AMG-New York University, New York
45. Chow C-Y (1979) An introduction to computational fluid mechanics. Wiley, New York
46. Nguyen T, Shanmugam DK, Wang J (2008) Effect of liquid properties on the stability of an abrasive waterjet. Int J Mach Tools Manuf 48: 1138-1147
47. Labus TJ, Neusen KF, Alberts DG, Gores TJ (1991) Factors influencing the particle size distribution in an abrasive waterjet. J Eng Ind Trans ASME 113: 402-411
48. Vijay MM (2001) Fluid mechanics of jets. In: Labus TJ, Savanick GA (eds) An overview of waterjet fundamentals and applications, 5th Ed. Waterjet Technology Assoc., Saint Louis
49. Momber AW, Kovacevic R (1999) An energy balance of high-speed abrasive water jet erosion. Proc Inst Mech Eng Part J J Eng Tribol 213: 463-472
50. Whiting CE, Graham EE, Ghorashi B (1990) Evaluation of parameters in a fluid cutting equation. J Eng Ind Trans ASME 112: 240-244
51. Lesser MB (1981) Analytic solutions of liquid-drop impact problems. Proc R Soc A Math Phys Eng Sci 377: 289-308
52. Pack DC, Evans WM (1951) Penetration by high-velocity ('Munroe') jets: I. Proc Phys Soc B 64: 298-302
53. Wood B (2001) Cleaning applications for waterjets. In: Labus TJ, Savanick GA (eds) An overview of waterjet fundamentals and applications, 5th Ed. Waterjet Technology Assoc., Saint Louis
54. Summers DA (1995) Waterjetting technology. E & FN Spon, London
55. Hashish M(1994) Observations of wear of abrasive-waterjet nozzle materials. J Tribol-Trans ASME 116: 439-444
56. Li HZ, Wang J, Fan JM (2009) Analysis and modelling of particle velocities in microabrasive air jet. Int J Mach Tools Manuf 49: 850-858
57. Shimizu S, Wu Z-L (1996) Acceleration of abrasive particles in premixed abrasive water jet nozzle. JSME Int J 39: 562-567
58. Tazibt A, Parsy F, Abriak N (1996) Theoretical analysis of the particle acceleration process in abrasive water jet cutting. Comput Mater Sci 5: 243-254
59. Wang J (2003) Abrasive waterjet machining of engineering materials. Trans Tech Publications, Uetikon-Zuerich, Switzerland
60. Liu H, Wang J, Kelson N, Brown RJ (2004) A study of abrasive waterjet characteristics by CFD simulation. J Mater Process Technol 153-154: 488-493
61. Wang J (2009) Particle velocity models for ultra-high pressure abrasive waterjets. J Mater Process Technol 209: 4573-4577
62. Prisco U, D'Onofrio MC (2008) Three-dimensional CFD simulation of two-phase flow inside the abrasive water jet cutting head. Int J Comp Meth Eng Sci Mech 9: 300-319
63. Ye J, Kovacevic R (1999) Turbulent solid-liquid flow through the nozzle of premixed abrasive water jet cutting systems. Proc Inst Mech Eng B J Eng Manuf 213: 59-67
64. Yong Z, Kovacevic R (1997) Simulation of chaotic particle motion in particle-laden jetflow and application to abrasive waterjet machining. J Fluids Eng Trans ASME 119: 435-442
65. Johnson KL (1985) Contact mechanics. Cambridge University Press, Cambridge
66. Galin LA (1961) Contact problems in the theory of elasticity. Dept. of Mathematics, North Carolina State College, Raleigh
67. Gladwell GML (1980) Contact problems in the classical theory of elasticity. Sijthoff & Noordhoff, Alphen aan den Rijn, The Netherlands
68. Hamilton GM (1983) Explicit equations for the stresses beneath a sliding spherical contact. Proc Inst Mech Eng C 197: 53-59
69. Sackfield A, Hills D (1983) A note on the hertz contact problem: a correlation of standard formulae. J Strain Anal 18: 195-197
70. Neilson JH, Gilchrist A (1968) Erosion by a stream of solid particles. Wear 11: 111-122
71. Finnie I (1960) Erosion of surfaces by solid particles. Wear 3: 87-103
72. Bitter JGA (1963) A study of erosion phenomena, Part I. Wear 6: 5-21
73. Bitter JGA (1963) A study of erosion phenomena, Part II. Wear 6: 169-190
74. Beckmann G, Gotzmann J (1981) Analytical model of the blast wear intensity of metals based on a general arrangement for abrasive wear. Wear 73: 325-353
75. Bowden FP, Field JE (1964) The brittle fracture of solids by liquid impact, by solid impact, and by shock. Proc R Soc A Math Phys Eng Sci 282: 331-352
76. Sheldon GL, Finnie I (1966) The mechanism of material removal in the erosive cutting of brittle materials. J Eng Ind Trans ASME 88: 393-400
77. Wiederhorn SM, Lawn BR (1977) Strength degradation of glass resulting from impact with spheres. J Am Ceram Soc 60: 451-458
78. Evans AG, Wilshaw TR (1977) Dynamic solid particle damage in brittle materials: an appraisal. J Mater Sci 12: 97-116
79. Evans AG, Gulden ME, Rosenblatt M (1978) Impact damage in brittle materials in the elastic-plastic response regime. Proc R Soc A Math Phys Eng Sci 361: 343-365
80. Hashish M (1984) A modeling study of metal cutting with abrasive waterjets. J Eng Mater Technol Trans ASME 106: 88-100
81. Hashish M (1989) A model for abrasive-waterjet (AWJ) machining. J Eng Mater Technol Trans ASME 111: 154-162
82. Finnie I, McFadden DH (1978) On the velocity dependence of the erosion of ductile metals by solid particles at low angles of incidence. Wear 48: 181-190
83. Lemma E, Deam R, Chen L (2005) Maximum depth of cut and mechanics of erosion in AWJ oscillation cutting of ductile materials. J Mater Process Technol 160: 188-197
84. Paul S, Hoogstrate AM, Van Luttervelt CA, Kals HJJ (1998) Analytical and experimental modelling of the abrasive water jet cutting of ductile materials. J Mater Process Technol 73: 189-199
85. El-Domiaty AA, Shabara MA, Abdel-Rahman AA, Al-Sabeeh AK (1996) On the modelling of abrasive waterjet cutting. Int J Adv Manuf Technol 12: 255-265
86. Ness E, Zibbell R (1996) Abrasion and erosion of hard materials related to wear in the abrasive waterjet. Wear 196: 120-125
87. El-Domiaty AA, Abdel-Rahman AA (1997) Fracture mechanics-based model of abrasive waterjet cutting for brittle materials. Int J Adv Manuf Technol 13: 172-181
88. Zeng J, Kim TJ (1996) An erosion model of polycrystalline ceramics in abrasive waterjet cutting. Wear 193: 207-217
89. Hashish M (1988) Visualization of the abrasive-waterjet cutting process. Exp Mech 28: 159-169
90. Hashish M(1991) Characteristics of surfaces machined with abrasive-waterjets. J Eng Mater Technol Trans ASME 113: 354-362
91. Chen L, Siores E, Wong WCK (1996) Kerf characteristics in abrasive waterjet cutting of ceramic materials. Int J Mach Tools Manuf 36: 1201-1206
92. Chen FL, Wang J, Lemma E, Siores E (2003) Striation formation mechanisms on the jet cutting surface. J Mater Process Technol 141: 213-218
93. Wang J, Wong WCK (1999) A study of abrasive waterjet cutting of metallic coated sheet steels. Int J Mach Tools Manuf 39: 855-870
94. Wang J (1999) Machinability study of polymer matrix composites using abrasive waterjet cutting technology. J Mater Process Technol 94: 30-35
95. Wang J (1999) Abrasive waterjet machining of polymer matrix composites - cutting performance, erosive process and predictive models. Int J Adv Manuf Technol 15: 757-768
96. Wang J, Guo DM (2002) A predictive depth of penetration model for abrasive waterjet cutting of polymer matrix composites. J Mater Process Technol 121: 390-394
97. Wang J (2007) Predictive depth of jet penetration models for abrasive waterjet cutting of alumina ceramics. Int J Mech Sci 49: 306-316
98. Kovacevic R (1991) Surface texture in abrasive waterjet cutting. J Manuf Syst 10: 32-40
99. Kovacevic R, Fang M (1994) Modeling of the influence of the abrasive waterjet cutting parameters on the depth of cut based on fuzzy rules. Int J Mach Tools Manuf 34: 55-72
100. Hashish M (1993) Effect of beam angle in abrasive-waterjet machining. J Eng Ind Trans ASME 115: 51-56
101. Shanmugam DK, Wang J, Liu H (2008) Minimisation of kerf tapers in abrasive waterjet machining of alumina ceramics using a compensation technique. Int J Mach Tools Manuf 48: 1527-1534
102. Xu S, Wang J (2006) A study of abrasive waterjet cutting of alumina ceramics with controlled nozzle oscillation. Int J Adv Manuf Technol 27: 693-702
103. Wang J (2009) A focused review on enhancing the abrasive waterjet cutting performance by using controlled nozzle oscillation. Key Eng Mater 404: 33-44
104. Wang J, Guo DM (2003) The cutting performance in multipass abrasive waterjet machining of industrial ceramics. J Mater Process Technol 133: 371-377
105. Wang J, Zhong Y (2009) Enhancing the depth of cut in abrasive waterjet cutting of alumina ceramics by using multipass cutting with Nozzle oscillation. Mach Sci Technol 13: 76-91
106. Kovacevic R, Mohan R, Beardsley HE (1996) Monitoring of thermal energy distribution in abrasive waterjet cutting using infrared thermography. J Manuf Sci Eng Trans ASME 118: 555-563
107. Ohadi MM, Ansari AL, Hashish M (1992) Thermal energy distributions in the workpiece during cutting with an abrasive waterjet. J Eng Ind Trans ASME 114: 67-73
108. Fowler G, Pashby IR, Shipway PH (2009) The effect of particle hardness and shape when abrasive water jet milling titanium alloy Ti6Al4V. Wear 266: 613-620
109. Hashish M (1998) Controlled-depth milling of isogrid structures with AWJs. J Manuf Sci Eng Trans ASME 120: 21-27
110. Hocheng H, Tsai HY, Shiue JJ, Wang B (1997) Feasibility study of abrasive-waterjet milling of fiber-reinforced plastics. J Manuf Sci Eng Trans ASME 119: 133-142
111. Paul S, Hoogstrate AM, Van Luttervelt CA, Kals HJJ (1998) An experimental investigation of rectangular pocket milling with abrasive water jet. J Mater Process Technol 73: 179-188
112. Hashish M (1989) Investigation of milling with abrasive-waterjets. J Eng Ind Trans ASME 111: 158-166
113. Feng YX, Huang CZ, Wang J, Hou RG, Lu XY (2007) An experimental study on milling Al2O3 ceramics with abrasive waterjet. Key Eng Mater 339: 500-504
114. Zeng J, Kim TJ (1996) An erosion model for abrasive waterjet milling of polycrystalline ceramics. Wear 199: 275-282
115. Axinte DA, Stepanian JP, Kong MC, McGourlay J (2009) Abrasive waterjet turning-An efficient method to profile and dress grinding wheels. Int J Mach Tools Manuf 49: 351-356
116. Manu R, Babu NR (2009) An erosion-based model for abrasive waterjet turning of ductile materials. Wear 266: 1091-1097
117. Ansari AI, Hashish M, OhadiMM(1992) Flow visualization study of the macromechanics of abrasive-waterjet turning. Exp Mech 32: 358-364
118. Ansari AI, Hashish M (1995) Effect of abrasive waterjet parameters on volume removal trends in turning. J Eng Ind Trans ASME 117: 475-484
119. Zhong ZW, Han ZZ (2002) Turning of glass with abrasive waterjet. Mater Manuf Process 17: 339-349
120. Wang J, Nguyen T, Pang KL (2009) Mechanisms of microhole formation on glasses by an abrasive slurry jet. J Appl Phys 105(4): 044906.1-044906.4