Progressive tool failure in high-speed dry milling of Ti-6Al-4V alloy with coated carbide tools

International Journal of Advanced Manufacturing Technology

Volumn 58, Issue 5-8, 2012, Pages 465-478

  Li, Anhai ^a   Zhao, Jun ^a   Luo, Hanbing ^a   Pei, Zhiqiang ^a   Wang, Zeming ^a  

^a SHANDONG UNIVERSITY   (China)

Author keywords

High speed milling; Ti 6Al 4V; Tool failure; Tool wear

Indexed keywords

COATED CARBIDE INSERT; COATED CARBIDE TOOLS; CUTTING CONDITIONS; CUTTING FORCES; CUTTING SPEED; CUTTING TEMPERATURE; DRY MACHINING; DRY MILLING; EXPERIMENTAL STUDIES; HIGH SPEED MILLING; HIGH-SPEED; MACHINING PROCESS; NORMAL STRESS; OPTICAL MICROSCOPES; SCANNING ELECTRON MICROSCOPIC; TI (C ,N); TI-6AL-4V; TI-6AL-4V ALLOY; TOOL FAILURE; TOOL FAILURES; TOOL WEAR; TOOL-WEAR PROGRESSION;

ALUMINUM; CARBIDE TOOLS; CARBIDES; MACHINING CENTERS; MILLING (MACHINING); SCANNING ELECTRON MICROSCOPY; SPEED; VANADIUM; VANADIUM ALLOYS; WEAR OF MATERIALS;

TITANIUM ALLOYS;

EID: 84855996741     PISSN: 02683768     EISSN: 14333015     Source Type: Journal    
DOI: 10.1007/s00170-011-3408-1     Document Type: Article

References (27)

1. Schulz H, Moriwaki T (1992) High speed machining. CIRP Ann Manuf Tech 41(2):637-643
2. Ezugwu EO, Wang ZM (1997) Titanium alloys and their machinability-a review. J Mater Process Tech 68(3):262-274 (Pubitemid 127393463)
3. Zoya ZA, Krishnamurthy R (2000) The performance of CBN tools in the machining of titanium alloys. J Mater Process Tech 100(1-3):80-86 (Pubitemid 30576176)
4. Ezugwu EO, Bonney J, Yamane Y (2003) An overview of the machinability of aeroengine alloys. J Mater Process Tech 134(2):233-253
5. Venugopal KA, Paul S, Chattopadhyay AB (2007) Tool wear in cryogenic turning of Ti-6Al-4V alloy. Cryogenics 47(1):12-18 (Pubitemid 46341256)
6. Fang XD (1994) Experimental investigation of overall machining performance with overall progressive tool wear at different tool faces. Wear 173(1-2):171-178
7. Fang XD, Jawahir IS (1993) The effects of progressive tool wear and tool restricted contact on chip breakability in machining. Wear 160(2):243-252 (Pubitemid 23609019)
8. Ee KC, Balaji AK, Jawahir IS (2003) Progressive tool-wear mechanisms and their effects on chip-curl/chip-form in machining with grooved tools: an extended application of the equivalent toolface (ET) model. Wear 255(7-12):1404-1413 (Pubitemid 36990861)
9. Wanigarathne PC, Kardekar AD, Dillon OW, Poulachon G, Jawahir IS (2005) Progressive tool-wear in machining with coated grooved tools and its correlation with cutting temperature. Wear 259(7-12):1215-1224 (Pubitemid 40759010)
10. Dutta AK, Chattopadhyaya AB, Ray KK (2006) Progressive flank wear and machining performance of silver toughened alumina cutting tool inserts. Wear 261(7-8):885-895 (Pubitemid 44419508)
11. Li HZ, Zeng H, Chen XQ (2006) An experimental study of tool wear and cutting force variation in the end milling of Inconel 718 with coated carbide inserts. J Mater Process Tech 180(1-3):296-304 (Pubitemid 44301865)
12. Calamaz M, Coupard D, Girot F (2008) A new material model for 2D numerical simulation of serrated chip formation when machining titanium alloy Ti-6Al-4V. Int J Mach Tools Manuf 48(3-4):275-288
13. Sun J, Guo YB (2009) Material flow stress and failure in multiscale machining titanium alloy Ti-6Al-4V. Int J Adv Manuf Technol 41(7-8):651-659
14. Sima M, Özel T (2010) Modified material constitutive models for serrated chip formation simulations and experimental validation in machining of titanium alloy Ti-6Al-4V. Int J Mach Tools Manuf 50(11):943-960
15. Özel T, Sima M, Srivastava AK, Kaftanoglu B (2010) Investigations on the effects of multi-layered coated inserts in machining Ti-6Al-4V alloy with experiments and finite element simulations. CIRP Annals - Manuf Technol 59(1):77-82
16. Chen G, Ren CZ, Yang XY, Jin XM, Guo T (2011) Finite element simulation of high-speed machining of titanium alloy (Ti-6Al-4V) based on ductile failure model. Int J Adv Manuf Technol. doi: 10.1007/s00170-011-3233-6
17. Fischer C (2009) Runtime and accuracy issues in three-dimensional finite element simulation of machining. Int J Mach Mach Mater 6(1-2):35-42
18. Klocke F, Eisenblätter G (1997) Dry Cutting. CIRP Annals Manuf Technol 46(2):519-526
19. Rahim EA, Sasahara H (2011) A study of the effect of palm oil as MQL lubricant on high speed drilling of titanium alloys. Tribol Int 44(3):309-317
20. ISO 8688-2 (1989) Tool life testing in milling-part 2: end-milling. International Organization for Standardization, Geneva
21. Astakhov VP (2007) Effects of the cutting feed, depth of cut, and workpiece (bore) diameter on the tool wear rate. Int J Adv Manuf Technol 34(7-8):631-640 (Pubitemid 47409736)
22. Kikuchi M (2009) The use of cutting temperature to evaluate the machinability of titanium alloys. Acta Biomater 5(2):770-775
23. Ai X (2003) High speed machining technology. National Defense Industry, Beijing
24. Astakhov VP (2004) The assessment of cutting tool wear. Int J Mach Tools Manuf 44(6):637-647
25. Childs T, Maekawa K, Obikawa T, Yamane Y (2000) Metal machining: theory and applications. Wiley, New York
26. Varadarajan AS, Philip PK, Ramamoorthy B (2002) Investigations on hard turning with minimal cutting fluid application (HTMF) and its comparison with dry and wet turning. Int J Mach Tools Manuf 42(2):193-200 (Pubitemid 33018901)
27. Liew WYH, Ding X (2008) Wear progression of carbide tool in low-speed end milling of stainless steel. Wear 265(1-2):155-166 (Pubitemid 351442868)