Microstructure-based modeling of residual stresses in WC-12Co-sprayed coatings

Journal of Thermal Spray Technology

Volumn 21, Issue 1, 2012, Pages 96-107

  Klusemann, B ^a   Denzer, R ^b   Svendsen, B ^a  

^a RWTH AACHEN UNIVERSITY   (Germany)

^b TU DORTMUND UNIVERSITY   (Germany)

Author keywords

effective material parameters; finite element method; image processing; microstructure; residual stresses; rolling; thermal sprayed coating

Indexed keywords

COMPRESSIVE RESIDUAL STRESS; FE MODEL; HOLE DRILLING METHOD; HOMOGENEOUS MATERIALS; LIGHT MICROSCOPES; MATERIAL PARAMETER; MICRO-STRUCTURAL; PERIODIC BOUNDARY CONDITIONS; ROLLING PROCESS; SAMPLE SIZES; SCANNING ELECTRON MICROSCOPES; THERMAL-SPRAYED COATINGS; THERMALLY INDUCED; THICKNESS DIRECTION; TUNGSTEN CARBIDE COBALT;

BOUNDARY CONDITIONS; COBALT; FINITE ELEMENT METHOD; IMAGE PROCESSING; INTERFACES (MATERIALS); MICROSTRUCTURE; RESIDUAL STRESSES; ROLLING; SCANNING ELECTRON MICROSCOPY; SURFACE ROUGHNESS; SURFACES; THERMAL SPRAYING; TUNGSTEN; TUNGSTEN CARBIDE;

SPRAYED COATINGS;

EID: 84855684018     PISSN: 10599630     EISSN: None     Source Type: Journal    
DOI: 10.1007/s11666-011-9690-5     Document Type: Review

References (39)

1. M. Trompeter, V. Franzen, J. Witulski, and A. Tekkaya, Thermisch beschichtete Werkzeuge für die Blechumformung, Der Schnitt- & Stanzwerkzeugbau, Fachverlag Möller, Heft 5, 2009
2. W. Tillmann, E. Vogli, I. Baumann, and J. Nebel, Verschleiminderung durch Wolframcarbid und Chromcarbid basierte Spritzschichten, W. Tillmann (Hg.), SFB 708-2, öffentliches Kolloquium, 2008
3. S. Kuroda, Properties and Characterization of Thermal Sprayed Coatings: A Review of Recent Research Progress, Thermal Spray: Meeting the Challenges of the 21st Century, C. Coddet, Ed., May 25-29, 1998 (Nice, France), ASM International, 1998, p 539-550
4. P. Ctibor, M. Kasparova, J. Bellin, E.L. Guen, and F. Zahalka, Plasma Spraying and Characterization of Tungsten {Carbide-Cobalt} Coatings by the Water-Stabilized System WSP, Adv. Mater. Sci. Eng., 2009, ID 254848
5. A. Koutsomichalis, N. Vaxevanidis, G. Petropoulos, A. Mourlas, and S. Antoniou, Friction, Wear, and Mechanical Behavior of Plasma Sprayed WC-12%C9 Coatings on Mild, Proceedings of the 7th International Conference Coatings in Manufacturing Engineering, 2008, p 259-268
6. S Kuroda T Clyne 1991 The Quenching Stress in Thermally Sprayed Coatings Thin Solid Films 200 1 49 66 10.1016/0040-6090(91)90029-W (Pubitemid 21650593)
7. T Clyne S Gill 1996 Residual Stresses in Thermal Spray Coatings and Their Effect on Interfacial Adhesion: A Review of Recent Work J. Therm. Spray Technol. 5 4 401 418 10.1007/BF02645271 (Pubitemid 126591516)
8. S Takeuchi M Ito K Takeda 1990 Modelling of Residual Stress in Plasma-Sprayed Coatings: Effect of Substrate Temperature Surf. Coat. Technol. 43-44 426 435 10.1016/0257-8972(90)90094-S
9. Z Taha-al M Hashmi B Yilbas 2009 Effect of WC on the Residual Stress in the Laser Treated HVOF Coating J.•Mater. Process. Technol. 209 7 3172 3181 10.1016/j.jmatprotec.2008.07.027
10. S Kuroda T Fukushima S Kitahara 1988 Simultaneous Measurement of Coating Thickness and Deposition Stress During Thermal Spraying Thin Solid Films 164 157 163 10.1016/0040-6090(88)90127-7
11. J Matejicek S Sampath 2001 Intrinsic Residual Stresses in Single Splats Produced by Thermal Spray Processes Acta Mater. 49 11 1993 1999 10.1016/S1359-6454(01)00099-4 (Pubitemid 32534075)
12. Y Santana P Renault M Sebastiani JL Barbera J Lesage E Bemporad EL Bourhis E Puchi-Cabrera M Staia 2008 Characterization and Residual Stresses of WC-Co Thermally Sprayed Coatings Surf. Coat. Technol. 202 18 4560 4565 10.1016/j.surfcoat.2008.04.042 (Pubitemid 351751877)
13. R Ghafouri-Azar J Mostaghimi S Chandra 2006 Modeling Development of Residual Stresses in Thermal Spray Coatings Comput. Mater. Sci. 35 1 13 26 10.1016/j.commatsci.2005.02.007 (Pubitemid 41344900)
14. P Bengtsson C Persson 1997 Modelled and Measured Residual Stresses in Plasma Sprayed Thermal Barrier Coatings Surf. Coat. Technol. 92 12 78 86 10.1016/S0257-8972(97)00082-0 (Pubitemid 127405721)
15. W Tillmann B Klusemann J Nebel B Svendsen 2011 Analysis of the Mechanical Properties of an Arc-Sprayed WC-FeCSiMn Coating: Nanoindentation and Simulation J. Therm. Spray Technol. 20 1 328 335 10.1007/s11666-010-9550-8
16. K. Röttger, Festwalzen und Glattwalzen als wirtschaftliche Feinberarbeitungsverfahren. Konferenz-Einzelbericht: Moderne Schleiftechnologie und Feinstbearbetung, 5. Seminar Moderne Schleiftechnologie und Feinstbearbeitung, Stuttgart, Germany 13 May 2004, p. 19.1-19.13 (in German)
17. V. Franzen, A. Brosisus, and A.E. Tekkaya, Optimierung der Funktionseigenschaften thermisch gespritzter Oberflächenbeschichtungen durch einen Glattwalzprozess, W. Tillmann (Hg.), SFB 708-3, öffentliches Kolloquium, 2009
18. V Franzen M Trompeter A Brosius A Tekkaya 2010 Finishing of Thermally Sprayed Tool Coatings for Sheet Metal Forming Operations by Roller Burnishing Int.•J. Mater. Form. 3 1 147 150 10.1007/s12289-010-0728-x
19. W Tillmann E Vogli B Krebs 2008 Influence of the Spray Angle on the Characteristics of Atmospheric Plasma Sprayed Hard Material Based Coatings J. Therm. Spray Technol. 17 5-6 948 955 10.1007/s11666-008-9261-6
20. W. Tillmann, E. Vogli, B. Krebs, A.E. Tekkaya, A. Brosius, and V. Franzen, Densification of Atmospheric Plasma Sprayed Wear Resistant Coatings, International Thermal Spray Conference and Exposition (ITSC) 2009, May 4-7, 2009 (Las Vegas, USA), ASM international, 2009, p 1046-1051
21. ASTM/E 837, Standard Test Method for Determining Residual Stresses by the Hole-Drilling Strain Gage Method, 1995
22. T Schwarz H Kockelmann 1993 Die Bohrlochmethode-ein für viele Anwendungsbereiche optimales Verfahren zur experimentellen Ermittlung von Eigenspannungen Messtechnische Briefe 29 2 33 38
23. SA Langer ER Fuller WC Carter 2001 OOF: An Image-Based Finite-Element Analysis of Material Microstructures Comput. Sci. Eng. 3 3 15 23 10.1109/5992.919261
24. AC Reid SA Langer RC Lua VR Coffman S Haan RE Garcia 2008 Image-Based Finite Element Mesh Construction for Material Microstructures Comput. Mater. Sci. 43 4 989 999 10.1016/j.commatsci.2008.02.016
25. A Reid R Lua R Garca V Coffman S Langer 2009 Modelling Microstructures with OOF2 Int. J. Mater. Prod. Technol. 35 3-4 361 373 10.1504/IJMPT.2009.025687
26. C Hortig B Svendsen 2007 Simulation of Chip Formation During High-Speed Cutting J. Mater. Process. Technol. 186 1-3 66 76 10.1016/j.jmatprotec.2006.12. 018 (Pubitemid 46330718)
27. T Wiederkehr B Klusemann D Gies H Müller B Svendsen 2010 An Image Morphing Method for 3D Reconstruction and FE-Analysis of Pore Networks in Thermal Spray Coatings Comput. Mater. Sci. 47 4 881 889 10.1016/j.commatsci. 2009.11.019
28. EA Voce 1955 Practical Strain Hardening Function Metallurgia 51 219 226
29. B Svendsen B Klusemann C Hortig 2010 Lengthscale-Dependent Modelling of Ductile Failure in Metallic Microstructures Int. J. Mater. Struct. Integr. 4 2-4 141 159 10.1504/IJMSI.2010.035203
30. LD Sokolov AN Gladkikh VA Skudnov VM Solenov 1969 Mechanical Properties of Cobalt at Different Temperatures and Deformation Rates Met. Sci. Heat Treat. 11 8 626 628 10.1007/BF00652118
31. V Golovchan 2007 On the Thermal Residual Microstresses in WC-Co Hard Metals Int. J. Refract. Met. Hard Mater. 25 4 341 344 10.1016/j.ijrmhm.2006.08. 002 (Pubitemid 46575078)
32. H Doi Y Fujiwara K Miyake Y Oosawa 1970 A Systematic Investigation of Elastic Moduli of Wc-Co Alloys Metall. Mater. Trans. B 1 5 1417 1425
33. S Okamoto Y Nakazono K Otsuka Y Shimoitani J Takada 2005 Mechanical Properties of WC/Co Cemented Carbide with Larger WC Grain Size Mater. Charact. 55 4-5 281 287 10.1016/j.matchar.2005.06.001 (Pubitemid 41564022)
34. W Tillmann J Nebel 2011 Analysis of the Mechanical Properties of an Arc Sprayed WC-FeCSiMn Coating: Compression, Bending, and Tension Behavior J. Therm. Spray Technology 20 1 317 327 10.1007/s11666-010-9567-z
35. F Hugot J Patru P Fauchais L Bianchi 2007 Modeling of a Substrate Thermomechanical Behavior During Plasma Spraying J. Mater. Process. Technol. 190 1-3 317 324 10.1016/j.jmatprotec.2007.02.023 (Pubitemid 46719816)
36. M Gaona R Lima B Marple 2008 Influence of Particle Temperature and Velocity on the Microstructure and Mechanical Behaviour of High Velocity Oxy-Fuel (HVOF)-Sprayed Nanostructured Titania Coatings J. Mater. Process. Technol. 198 1-3 426 435 10.1016/j.jmatprotec.2007.07.024 (Pubitemid 350296822)
37. S Wu H Zhang Q Tang L Chen G Wang 2009 Meshless Analysis of the Substrate Temperature in Plasma Spraying Process Int. J. Therm. Sci. 48 4 674 681 10.1016/j.ijthermalsci.2008.06.011
38. K. Röttger, "Walzen hartgedrehter Oberflächen," Ph.D. thesis, RWTH Aachen, 2003
39. TH Kim AV Olver 1998 Stress History in Rolling-Sliding Contact of Rough Surfaces Tribol. Int. 31 12 727 736 10.1016/S0301-679X(98)00085-1