Transient thermal response in ultrasonic additive manufacturing of aluminum 3003

Rapid Prototyping Journal

Volumn 17, Issue 5, 2011, Pages 369-379

  Schick, David ^a   Babu, Sudarsanam Suresh ^a   Foster, Daniel R ^a   Dapino, Marcelo ^a   Short, Matt ^b   Lippold, John C ^a  

^a OHIO STATE UNIVERSITY   (United States)

^b EDISON WELDING INSTITUTE   (United States)

Author keywords

Additive manufacturing; Heat transfer; Metals; Thermocouples; Ultrasonics

Indexed keywords

ADDITIVE MANUFACTURING; BOND QUALITY; COOLING CURVE; DESIGN/METHODOLOGY/APPROACH; EMBEDDED THERMOCOUPLES; FINITE ELEMENT MODELING; HEATING CURVES; HEATING PATTERN; PEAK TEMPERATURES; PROTOTYPING PROCESS; RESEARCH PROGRAMS; SONOTRODES; TEMPERATURE INCREASE; THERMAL CONTACT RESISTANCE; THERMAL DIFFUSION RATE; THERMAL PROFILES; THIN LAYERS; TRANSIENT THERMAL RESPONSE; ULTRASONIC ENERGY; WELDMENTS;

ALUMINUM; COOLING; HEAT TRANSFER; HEATING; MANUFACTURE; METALS; PHASE DIAGRAMS; RAPID PROTOTYPING; RESEARCH; THERMAL DIFFUSION; THERMOCOUPLES; ULTRASONICS;

CURVE FITTING;

EID: 81255176801     PISSN: 13552546     EISSN: None     Source Type: Journal    
DOI: 10.1108/13552541111156496     Document Type: Article

References (14)

1. de Vries, E. (2004), "Mechanics and mechanisms of ultrasonic metal welding", PhD thesis, The Ohio State University, Columbus, OH.
2. Grong, O. (1997), Metallurgical Modelling of Welding, Ashgate, Surrey, pp. 80-2.
3. Grujicic, M., Zhao, C. L. and Dusel, E. C. (2005), "The effect of thermal contact resistance on heat management of the electronic packaging", Applied Surface Science, Vol. 246, pp. 290-302. (Pubitemid 40574336)
4. Gunduz, I. E., Ando, T., Shattuck, E., Wang, P. Y. and Doumandis, C. (2005), "Enhanced diffusion and phase transformations during ultrasonic welding of zinc and aluminum", Journal of Acta Materialia, Vol. 52, pp. 939-43. (Pubitemid 40226713)
5. Hatch, J. E. (1984), Aluminum: Properties and Physical Metallurgy, ASM International, Metals Park, OH, p. 92.
6. Hazlett, T. H. and Ambekar, S. M. (1970), "Additional studies of interface temperature and bonding mechanisms of ultrasonic welds", Welding Journal, Vol. 49 No. 5, pp. 196-200.
7. Janaki Ram, G. D., Robinson, C., Yang, Y. and Stucker, B. E. (2007), "Use of ultrasonic consolidation for fabrication of multi-material structures", Rapid Prototyping Journal, Vol. 13, pp. 226-35. (Pubitemid 47174529)
8. Johnson, K. (2008), "Interlaminar subgrain refinement in ultrasonic consolidation", PhD thesis, Loughborough University, Loughborough.
9. Kong, C. Y., Soar, R. C. and Dickens, P. M. (2004a), "A model for weld strength in ultrasonically consolidated components", Journal of Mechanical Engineering Science, Vol. 219, pp. 83-91 (Part C). (Pubitemid 40405177)
10. Kong, C. Y., Soar, R. C. and Dickens, P. M. (2004b), "Ultrasonic consolidation for embedding SMA fibers within aluminum matrices", Composite Structures, Vol. 66, pp. 421-7. (Pubitemid 39102987)
11. Li, D. and Soar, R. C. (2008), "Plastic flow and work hardening of Al alloy matrices during ultrasonic consolidation fiber embedding process", Materials Science & Engineering A, Vol. 498, pp. 421-9.
12. Weare, N. E., Antonevich, J. N. and Monroe, R. E. (1960), "Fundamental studies of ultrasonic welding", Welding Journal, Vol. 39 No. 8, pp. 331-41.
13. Yang, Y., Janaki Ram, G. D. and Stucker, B. E. (2007), "An experimental determination of optimum processing parameters for Al/SiC metal matrix composites made using ultrasonic consolidation", American Society of Mechanical Engineers, Vol. 129, pp. 538-49. (Pubitemid 350075468)
14. Yang, Y., Janaki Ram, G. D. and Stucker, B. E. (2009), "Bond formation and fiber embedment during ultrasonic consolidation", Journal of Materials Processing Technology, Vol. 209, pp. 4915-24.