Analysis of transient temperature and residual thermal stresses in friction stir welding of aluminum alloy 6061-T6 via numerical simulation

International Journal of Advanced Manufacturing Technology

Volumn 55, Issue 1-4, 2011, Pages 143-152

  Riahi, Mohammad ^a   Nazari, Hamidreza ^a  

^a IRAN UNIVERSITY OF SCIENCE AND TECHNOLOGY   (Iran)

Author keywords

Friction stir welding; Residual stress; Simulation; Temperature distribution; Transient temperature

Indexed keywords

ACTUAL EXPERIMENTS; ELASTO-PLASTIC; HEAT DISTRIBUTION; LONGITUDINAL RESIDUAL STRESS; MATERIAL CHARACTERISTICS; MECHANICAL CHARACTERISTICS; RESIDUAL THERMAL STRESS; SIMULATION; SOLID-STATE PROCESS; STIR WELDING PROCESS; TEMPERATURE DEPENDENT; THERMAL BEHAVIORS; THERMOMECHANICAL MODEL; THREE-DIMENSIONAL NUMERICAL SIMULATIONS; TOOL MOVING SPEED; TRANSIENT TEMPERATURE; TWO STAGE; WELDING PROCESS; WELDMENTS;

COMPUTER SIMULATION; ELECTRIC WELDING; FRICTION; GAS WELDING; RESIDUAL STRESSES; STRESS CONCENTRATION; TEMPERATURE; TRIBOLOGY; WELDS;

FRICTION STIR WELDING;

EID: 79958847609     PISSN: 02683768     EISSN: 14333015     Source Type: Journal    
DOI: 10.1007/s00170-010-3038-z     Document Type: Article

References (24)

1. Z Zhang HW Zhang 2008 A fully coupled thermo-mechanical model of friction stir welding Int J Adv Manuf Technol 37 279 293 10.1007/s00170-007-0971-6 (Pubitemid 351571812)
2. JH Cho DE Boyce PR Dawson 2005 Modeling strain hardening and texture evolution in friction stir welding of stainless steel Mater Sci Eng 398 146 163 10.1016/j.msea.2005.03.002 (Pubitemid 40697015)
3. R Nandan T DebRoy HKDH Bhadeshia 2008 Recent advances in friction-stir welding-process, weldment structure and properties Prog Mater Sci 53 980 1023 10.1016/j.pmatsci.2008.05.001
4. YJ Chao X Qi W Tang 2003 Heat transfer in friction stir welding-experimental and numerical studies J Manuf Sci Eng 125 138 145 10.1115/1.1537741
5. HB Schmidt JH Hattel 2008 Thermal modelling of friction stir welding Scr Mater 58 332 337 10.1016/j.scriptamat.2007.10.008
6. S Mandal K Williamson 2006 A thermo-mechanical hot channel approach for friction stir welding J Mater Process Technol 174 190 194 10.1016/j.jmatprotec. 2005.12.012
7. M Song R Kovacevic 2003 Thermal modeling of friction stir welding in a moving coordinate system and its validation Int J Mach Tools Manuf 43 605 615 10.1016/S0890-6955(03)00022-1
8. HW Zhang Z Zhang JT Chen 2005 The finite element simulation of the friction stir welding process Mater Sci Eng 403 340 348 10.1016/j.msea.2005.05. 052 (Pubitemid 41110256)
9. Z Zhang HW Zhang 2007 Material behaviors and mechanical features in friction stir welding process Int J Adv Manuf Technol 35 86 100 10.1007/s00170-006-0707-z (Pubitemid 47609369)
10. Z Zhang HW Zhang 2009 Numerical studies on controlling of process parameters in friction stir welding J Mater Process Technol 209 241 270 10.1016/j.jmatprotec.2008.01.044
11. R Nandan GG Roy T Debroy 2006 Numerical simulation of three-dimensional heat transfer and plastic flow during friction stir welding Metall Mater Trans 37A 1247 1259 10.1007/s11661-006-1076-9
12. R Nandan GG Roy TJ Lienert T Debroy 2006 Numerical modelling of 3D plastic flow and heat transfer during friction stir welding of stainless steel Sci Technol Weld Joining 11 526 537 10.1179/174329306X107692
13. R John KV Jata K Sadananda 2003 Residual stress effects on near-threshold fatigue crack growth in friction stir welds in aerospace alloys Int J Fatigue 25 939 948 10.1016/j.ijfatigue.2003.08.002
14. G Bussu PE Irving 2003 The role of residual stress and heat affected zone properties on fatigue crack propagation in friction stir welded 2024-T351 aluminium joints Int J Fatigue 25 77 88 10.1016/S0142-1123(02)00038-5 (Pubitemid 35256037)
15. MZH Khandkar JA Khan AP Reynolds MA Sutton 2006 Predicting residual thermal stresses in friction stir welded metals J Mater Process Technol 174 195 203 10.1016/j.jmatprotec.2005.12.013 (Pubitemid 44287892)
16. CM Chen R Kovacevic 2003 Finite element modeling of friction stir welding-thermal and thermomechanical analysis Int J Mach Tools Manuf 43 1319 1326 10.1016/S0890-6955(03)00158-5
17. G Buffa J Hua R Shivpuri L Fratini 2006 A continuum based FEM model for friction stir welding-model development Mater Sci Eng 419 389 396 10.1016/j.msea.2005.09.040 (Pubitemid 43380595)
18. SR Rajesh HS Bang WS Chang HJ Kim HS Bang CI Oh JS Chu 2007 Numerical determination of residual stress in friction stir weld using 3D-analytical model of stir zone J Mater Process Technol 187-188 224 226 (Pubitemid 46412855)
19. M Peel A Steuwer M Preuss PJ Withers 2003 Microstructure, mechanical properties and residual stresses as a function of welding speed in aluminium AA5083 friction stir welds Acta Mater 51 4791 4801 10.1016/S1359-6454(03)00319-7
20. Feng Z, Wang XL, David SA, Sklad P (2004) Modeling of residual stresses and property distributions in friction stir welding of aluminum alloy 6061-T6. In: 5th International Friction Stir Welding Symposium, Metz, France
21. XK Zhu YJ Chao 2004 Numerical simulation of transient temperature and residual stresses in friction stir welding of 304L stainless steel J Mater Process Technol 146 263 272 10.1016/j.jmatprotec.2003.10.025
22. V Soundararajan S Zekovic R Kovacevic 2005 Thermo-mechanical model with adaptive boundary conditions for friction stir welding of Al 6061 Int J Mach Tools Manuf 45 1577 1587 (Pubitemid 41203354)
23. Wong JC (2008) The correspondence between experimental data and computer simulation of friction stir welding (FSW). Master of Science thesis, Department of Mechanical and Aerospace Engineering, Morgantown, West Virginia, USA
24. ABAQUS analysis user's manual, version 6.7, ABAQUS Inc. 2007