Development of flank wear prediction model of Zirconia Toughened Alumina (ZTA) cutting tool using response surface methodology

International Journal of Refractory Metals and Hard Materials

Volumn 29, Issue 2, 2011, Pages 273-280

  Mandal, Nilrudra ^a   Doloi, B ^b   Mondal, B ^a  

^a CSIR CENTRAL MECHANICAL ENGINEERING RESEARCH INSTITUTE   (India)

^b JADAVPUR UNIVERSITY   (India)

Author keywords

Analysis of Variance (ANOVA); Flank wear; Process parameters; Response Surface Methodology (RSM); ZTA

Indexed keywords

ADEQUACY OF THE MATHEMATICAL MODELS; CERAMIC INSERTS; COST EFFECTIVE; CUTTING CONDITIONS; CUTTING SPEED; DEPTH OF CUT; FEED-RATES; FIRST-ORDER MODELS; FLANK WEAR; HARD TURNING; HIGH TEMPERATURE STABILITY; INDEPENDENT VARIABLES; INTERACTIVE EFFECT; KEY PARAMETERS; MACHINABILITY ASSESSMENT; MACHINING EXPERIMENTS; MECHANICAL STRENGTH; PROCESS PARAMETERS; RESPONSE SURFACE METHODOLOGY; TOOL LIFE; ZIRCONIA TOUGHENED ALUMINA; ZTA;

CORROSION RESISTANCE; HIGH TEMPERATURE APPLICATIONS; MATHEMATICAL MODELS; NANOCOMPOSITES; REGRESSION ANALYSIS; SURFACE PROPERTIES; WEAR RESISTANCE; ZIRCONIA;

ANALYSIS OF VARIANCE (ANOVA);

EID: 79251600532     PISSN: 02634368     EISSN: None     Source Type: Journal    
DOI: 10.1016/j.ijrmhm.2010.12.001     Document Type: Article

References (17)

1. D.C. Montgomery 5th ed Design and Analysis of experiments 2007 Wiley New York
2. M. Thomas, Y. Beauchamp, Y.A. Youssef, and J. Masounave An experimental design for surface roughness and built up edge formation in lathe dry turning Int J Qual Sci 2 3 1997 167 180
3. W.H. Yang, and Y.S. Tarng Des optimization cutting parameters turning operation based Taguchi Method J Mater Process Technol 84 1998 112 129
4. J.-T. Horng, N.-M. Liu, and K.T. Chiang Investigating the machinability of Hadfield steel in hard turning with Al2O3/TiC mixed ceramic tool based on response surface methodology J Mater Process Technol 208 2008 532 541
5. T. Ozel, Y. Karpat, L. Figueira, and J.P. Davim Modeling of surface finish and tool flank wear in turning of AISI D2 steel with ceramic wiper inserts J Mater Process Tech 189 2007 192 198
6. A. Senthil Kumar, A. Raja Durai, and T. Sornakumar Machinability of hardened steel using alumina based ceramic cutting tools Elsevier Int J Refract Met Hard Mater 21 3 2003 109 117
7. S. Kalpakjian, and R. Schmid Steven Manufacturing processes for engineering materials 4th ed 2003 Wesley Publishing Company
8. Y. Huang, and Y. Liang Steven Effect cutting condition tool perform CBN hard turning J Manu Process 7 1 2005 10 16
9. J.E. Kaye, D.H. Yan, N. Popplewell, and S. Balakrishnan Predicting tool flank wear using spindle speed change Int J Mach Tools Manu 35 9 1995 1309 1320
10. I.A. Choudhury, and M.A. El-Baradie Tool life prediction model by design of experiments for turning high strength steel (290 BHN) J Mater Process Technol 77 1998 319 326
11. B. Mondal, A.B. Chattopadhya, A. Virkar, and A. Paul Dev performance Zirconia toughened alumina ceramic tools Wear 156 1992 365 383
12. X.S. Li, and I.M. Low Evaluation of advanced alumina based ceramic tool inserts when machining high tensile steel J Mater science 29 1994 3121 3127
13. B. Mondal Zirconia toughened alumina for wear resistant engineering and machinability of steel application Adv Appl Ceram 104 5 2005 256 260
14. Mondal B. Development and Performance of alumina-zirconia cutting tool inserts. PhD Thesis, IIT Kharagpur, India, 1989.
15. M.Y. Noordin, V.C. Venkatesh, S. Sharif, S. Elting, and A. Abdullah Application of response surface methodology in describing the performance of coated carbide tools when turning AISI 1045 steel J Mater Process Technol 145 2004 46 58
16. P. Thangavel, V. Selladurai, and R. Shanmugam Application of response surface methodology for predicting flank wear in turning operation J Eng Manu 220 6 2006 997 1003
17. J.S. Dureja, V.K. Gupta, V.S. Sharma, and M. Dogra Design optimization of cutting conditions and analysis of their effect on tool wear and surface roughness during hard turning of AISI-H11 steel with a coated-mixed ceramic tool J Eng Manu 223 11 2009 1441 1453