An experimental study on influences of material brittleness on chip morphology

International Journal of Advanced Manufacturing Technology

Volumn 51, Issue 1-4, 2010, Pages 87-92

  Su, Guosheng ^a   Liu, Zhanqiang ^a  

^a SHANDONG UNIVERSITY   (China)

Author keywords

Brittleness; Chip formation; Segmentation; Steel

Indexed keywords

CHIP FORMATIONS; CHIP MORPHOLOGIES; CHIP SHAPE; EXPERIMENTAL STUDIES; FAILURE STRAIN; FLOW STRESS CURVES; MATERIAL PROPERTY; MAXIMUM STRESS; ON CHIPS; ORTHOGONAL CUTTING; SEGMENTATION; SEGMENTED CHIPS; SERRATED CHIP FORMATION; SHEAR INSTABILITY; SHEAR ZONE; THERMAL SOFTENING; WORKPIECE MATERIALS;

BRITTLENESS; FRACTURE MECHANICS; MATERIALS; MORPHOLOGY; STRAIN HARDENING;

PLASTICITY;

EID: 78149466103     PISSN: 02683768     EISSN: 14333015     Source Type: Journal    
DOI: 10.1007/s00170-010-2619-1     Document Type: Article

References (23)

1. Cook NH (1953) Chip formation in machining titanium. in Proceedings of the Symposium on Machine Grind Titanium. Watertown Arsenal, MA, pp. 1-7
2. Childs THC, Maekawa K, Obikawa T, Yamane Y (2000) Metal machining-theory and applications. Arnold, London
3. Schulz H (2001) Scientific fundamentals of HSC. Carl Hanser Verlag, München
4. K Nakayama M Arai T Kanda 1988 Machining characteristics of hard materials CIRP Ann 37 1 89 92 10.1016/S0007-8506(07)61592-3
5. MC Shaw A Vyas 1993 Chip formation in the machining of hardened steel CIRP Ann 42 1 29 33 10.1016/S0007-8506(07)62385-3
6. J Hua R Shivpuri 2004 Prediction of chip morphology and segmentation during the machining of titanium alloys J Mater Process Technol 150 124 133 10.1016/j.jmatprotec.2004.01.028
7. R Kountanya IA Zkeri T Altan 2009 Effect of tool edge geometry and cutting conditions on experimental and simulated chip morphology in orthogonal hard turning of 100Cr6 steel J Mater Process Technol 209 5068 5076 10.1016/j.jmatprotec.2009.02.011
8. R Recht 1964 Catastrophic thermoplastic shear J Appl Mech 31 189 193
9. R Recht 1985 A dynamic analysis of high speed machining J Eng Ind Trans ASME 107 1 309 315 10.1115/1.3186003
10. Komanduri R, Schroeder TA, Bandhopadhyay DK (1982) Hazra J Titanium: a model material for analysis of the high-speed machining process, advanced processing methods for titanium. In: Hasson DF, Hamilton CH (eds) Metall Soci ASME, pp 241-256
11. D Lee 1985 The effect of cutting sped on chip formation under orthogonal machining J Eng Ind Trans ASME 107 1 55 63 10.1115/1.3185966
12. A Gente HW Hoffmeister 2001 Chip formation in machining Ti-6Al-4V at extremely high cutting speeds CIRP Ann 50 1 49 52 10.1016/S0007-8506(07)62068-X
13. Poulachon G, Moisan A (2001) A study of chip formation mechanisms in high speed cutting of hardened steel. In: Herbert Schulz (ed) Scientific Fundamentals of HSC. HanserGardner Publication, Inc., OH, USA, pp 11-21
14. D Umbrello S Rizzuti JC Outeiro R Shivpuri R M'Saoubi 2008 Hardness-based flow stress for numerical simulation of hard machining AISI H13 tool steel J Mater Process Technol 199 64 73 10.1016/j.jmatprotec.2007.08.018
15. J Shi CR Liu 2006 On prediction chip morphology and phase transformation in hard machining Int J Adv Manuf Technol 27 645 654 10.1007/s00170-004-2242-0
16. Costin LS, Crisman EE, Hawle y RH, Diffy J (1979) On the localization of plastic flow in mild steel tubes under dynamic torsional loading. In: Proc 2nd Conf. on the mechanical Properties of Materials at High Rates of Strain. Inst, Phys. Conf. Ser, No. 47, Oxford: 90-100
17. KA Hartley J Duffy RH Hawley 1987 Measurement of the temperature profile during shear band formation in steels deforming at high strain rates J Mech Phys Solids 35 3 283 301 10.1016/0022-5096(87)90009-3
18. M Bäker J Rösler C Siemers 2003 The influence of thermal conductivity on segmented chip formation Comp Mater Sci 26 175 182 10.1016/S0927-0256(02)00396-8
19. M Bäker 2006 Finite element simulation of high-speed cutting forces J Mater Process Technol 176 117 126 10.1016/j.jmatprotec.2006.02.019
20. Astakhov V P (2006) Tribology of metal cutting. Elsevier
21. G Poulachon A Mosian 2000 Hard turning: chip formation mechanisms and metallurgical aspects J Manuf Sci Eng 122 406 412 10.1115/1.1285891
22. H Schulz E Abele A Sahm 2001 Material aspects of chip formation in HSC machining CIRP Ann 50 1 45 48 10.1016/S0007-8506(07)62067-8
23. Y Yang JF Li 2010 Study on mechanism of chip formation during high-speed milling of alloy cast iron Int J Adv Manuf Technol 46 43 50 10.1007/s00170-009- 2064-1