Chatter prevention for milling process by acoustic signal feedback

International Journal of Advanced Manufacturing Technology

Volumn 47, Issue 9-12, 2010, Pages 1013-1021

  Tsai, Nan Chyuan ^a   Chen, Din Chang ^a   Lee, Rong Mao ^a  

^a NATIONAL CHENG KUNG UNIVERSITY   (Taiwan)

Author keywords

Chatter compensation; Non invasive measurement; Stability lobes

Indexed keywords

ACOUSTIC FEEDBACK; ACOUSTIC SIGNALS; ACTIVE FEEDBACK; COMMERCIAL SOFTWARE; COMPENSATION STRATEGY; CONVENTIONAL APPROACH; CUTTING CONDITIONS; CUTTING FORCES; D-SPACE; INTELLIGENT CONTROLLERS; MILLING PROCESS; NONINVASIVE MEASUREMENTS; OPERATING POINTS; SPINDLE MOTORS; SPINDLE SPEED; STABILITY LOBES; WORK PIECES;

ACOUSTIC WAVES; ALGORITHMS; ENZYME INHIBITION; EXPERIMENTS; MARINE SIGNAL SYSTEMS; MILLING (MACHINING);

SPEED;

EID: 78049307734     PISSN: 02683768     EISSN: 14333015     Source Type: Journal    
DOI: 10.1007/s00170-009-2245-y     Document Type: Article

References (16)

1. Lange JH, Abu-Zahra NH (2002) Tool chatter monitoring in turning operations using wavelet analysis of ultrasound waves. Int J Adv Manuf Technol 20(4):248-254 (Pubitemid 34964531)
2. Khalifa OO, Densibali A, Faris W (2006) Image processing for chatter identification in machining processes. Int J Adv Manuf Technol 31(5-6):443-449
3. Tobias SA (1965) Machine tool vibration. Blackie, London
4. Koenigsberger F, Tlusty J (1967) Machine tool structures-vol. I: stability against chatter. Pergamon, New York
5. Delio T, Tlusty J, Smith S (1992) Use of audio signals for chatter detection and control. J Eng Ind 114:146-157
6. Soliman E, Ismail F (1998) A control system for chatter avoidance by ramping the spindle speed. J Manuf Sci Eng 120:674-683 (Pubitemid 128651852)
7. Altintas Y, Budak E (1995) Analytical prediction of stability lobes in milling. CIRP Ann 44(1):357-362
8. Faassen RPH, Wouw NVD, Oosterling JAJ, Nijmeijer H (2003) Prediction of regenerative chatter by modeling and analysis of high-speed milling. Int J Mach Tools Manuf 43:1437-1446
9. Solis E, Peres CR, Jimenez JE, Alique JR, Monje JC (2004) A new analytical-experimental method for the identification of stability lobes in high-speed milling. Int J Mach Tools Manuf 44:1591-1597
10. Merdol SD, Altintas Y (2004) Multi frequency solution of chatter stability for low immersion milling. J Manuf Sci Eng 126:459-466 (Pubitemid 40122758)
11. Bayly PV, Schmitz TL, Stepan G, Mann BP, Peters DAP, Insperqer T (2002) Effects of radical immersion and cutting direction on chatter instability in end-milling. Manufacturing Engineering Division 13:351-363
12. Shorr MJ, Liang SY (1996) Chatter stability analysis for end milling via convolution modeling. Int J Adv Manuf Technol 11 (5):311-318 (Pubitemid 126519218)
13. Morgan G, Cheng RQ, Altintas Y, Ridgway K (2007) An expert troubleshooting system for the milling process. Int J Mach Tools Manuf 47:1417-1425 (Pubitemid 46550785)
14. Weingaertner WL, Schroeter RB, Polli ML, Gomes JDO (2006) Evaluation of high-speed end-milling dynamic stability through audio signal measurements. J Mater Process Technol 179: 133-138 (Pubitemid 44376523)
15. Schmitz TL, Medicus K, Dutterer B (2002) Exploring once-perrevolution audio signal variance as a chatter indicator. Mach Sci Technol 6(2):215-233
16. Ismail F, Ziaei R (2002) Chatter suppression in five-axis machining of flexible parts. Int J Mach Tools Manuf 42: 115-122 (Pubitemid 33018535)