Impact of the non-homogenous temperature distribution and the coatings process modeling on the thermal barrier coatings system

Materials and Design

Volumn 32, Issue 2, 2011, Pages 728-735

  Ranjbar Far, M ^a   Absi, J ^a   Shahidi, S ^b   Mariaux, G ^c  

^a Ecole Nationale Superieure de Ceramique Industrielle   (France)

^b UNIVERSITÉ DE PAU ET DES PAYS DE L'ADOUR   (France)

^c UNIVERSITY OF LIMOGES   (France)

Author keywords

Finite element model; Thermal barrier coatings; Thermal cycle

Indexed keywords

BOND COATS; FINITE ELEMENT MODELS; HOMOGENOUS TEMPERATURE DISTRIBUTION; LOCAL STRESS; MATERIAL COMPONENTS; NUMERICAL INVESTIGATIONS; OXIDE GROWTH; PLASMA-SPRAYED COATINGS; PROCESS MODELING; STRESS STATE; TEMPERATURE MODELS; THERMAL BARRIER; THERMAL CYCLE; THERMAL MISMATCH; THERMO-MECHANICAL;

CREEP; FINITE ELEMENT METHOD; PLASMA SPRAYING; RESIDUAL STRESSES; SPRAYED COATINGS; TEMPERATURE DISTRIBUTION; THERMAL CYCLING; THERMAL SPRAYING; THERMOANALYSIS;

THERMAL BARRIER COATINGS;

EID: 77958476810     PISSN: 02641275     EISSN: None     Source Type: Journal    
DOI: 10.1016/j.matdes.2010.07.034     Document Type: Article

References (29)

1. Bialas M. Finite element analysis of stress distribution in thermal barrier coatings. Surf Coat Technol 2008, 202:6002-6010.
2. Ahmaniemi S., Vuoristo P., Mäntylä T. Mechanical and elastic properties of modified thick thermal barrier coatings. Mater Sci Eng 2004, A366:175-182.
3. Pekshev P.Y., Murzin I.G. Modelling of porosity of plasma sprayed materials. Surf Coat Technol 1993, 56:199.
4. Bengtsson P., Persson C. Modelled and measured residual stresses in plasma sprayed thermal barrier coatings. Surf Coat Technol 1997, 92:78-86.
5. Widjaja S., Limaraga A.M., Hon Yip T. Modeling of residual stresses in a plasma-sprayed zirconia/alumina functionally graded-thermal barrier coating. Thin Solid Films 2003, 434:216-227.
6. Kuroda S., Clyne T. The quenching stress in thermally sprayed coatings. Thin Solid Films 1991, 200:49-66.
7. Hsueh C.-H., Fuller E.R. Residual stresses in thermal barrier coatings: effects of interface asperity curvature/height and oxide thickness. Mater Sci Eng 2000, A283:46-55.
8. Sfar K., Aktaa J., Munz D. Numerical investigation of residual stress fields and crack behavior in TBC systems. Mater Sci Eng 2002, A333:351-360.
9. Ranjbar-Far M., Absi J., Mariaux G., Dubois F. Simulation of the effect of material properties and interface roughness on the stress distribution in thermal barrier coatings using finite element method. Mater Des 2010, 31:772-781.
10. Cedelle J., Vardelle M., Fauchais P. Influence of stainless steel substrate preheating on surface topography and on millimetre-sized splat formation. Surf Coat Technol 2006, 201:1373-1382.
11. Portinha A., Teixeira V., Carneiro J., Beghi M.G., Bottani C.E., Franco N., et al. Residual stresses and elastic modulus of thermal barrier coatings graded in porosity. Surf Coat Technol 2004, 188-189:120-128.
12. Teixeira V., Andritschky M., Fischer W., Buchkremer H.P., Stöver D. Effects of deposition temperature and thermal cycling on residual stress state in zirconia-based thermal barrier coatings. Surf Coat Technol 1999, 120-121:103-111.
13. Matejicek J., Sampath S., Gilmore D., Neiser R. In situ measurement of residual stresses and elastic moduli in thermal sprayed coatings, part 2: processing effects on properties of Mo coatings. Acta Mater 2003, 51:873-885.
14. Tang F., Schoenung J.M. Local accumulation of thermally grown oxide in plasma-sprayed thermal barrier coatings with rough top-coat/bond-coat interfaces. Scripta Mater 2005, 52:905-909.
15. Busso E.P., Lin J., Sakural S. A mechanistic study of oxidation-induced degradation in a plasma-sprayed thermal barrier coating system. Part II: life prediction model. Acta Mater 2001, 49:1529-1536.
16. Evans A.G., Mumm D.R., Hutchinson J.W., Meier G.H., Pettit F.S. Mechanisms controlling the durability of thermal barrier coatings. Progr Mater Sci 2001, 505-553.
17. Ali M.S., Song S., Xiao P. Degradation of thermal barrier coatings due to thermal cycling up to 1150°C. Mater Sci 2002, 37:2097-2102.
18. Rabiei A., Evans A.G. Failure mechanisms associated with the thermally grown oxide in plasma-sprayed thermal barrier coatings. Acta Mater 2000, 48:3963-3976.
19. Trunova O., Beck T., Herzog R., Steinbrech R.W., Singheiser L. Damage mechanisms and lifetime behavior of plasma sprayed thermal barrier coating systems for gas turbines-Part I: experiments. Surf Coat Technol 2008, 202:5027-5032.
20. Hsueh C.H., Haynes J.A., Lance M.J., Becher P.F., Ferber M.K., Fuller E.R., et al. Effects of interface roughness on residual stresses in thermal barrier coatings. J Am Ceram Soc 1999, 82(4):1073-1075.
21. Padture Nitin P., Maurice G. Thermal barrier coatings for gas-turbine engine applications. Sci Compass 2002, 296.
22. Aktaa J., Sfar K., Munz D. Assessment of TBC systems failure mechanisms using a fracture mechanics approach. Acta Mater 2005, 53:4399-4413.
23. ABAQUS, Analysis user's manual. Version 6.7.
24. Rösler J., Bäker M., Aufzug K. A parametric study of the stress state of thermal barrier coatings: Part I: creep relaxation. Acta Mater 2004, 52:4809-4817.
25. Bednarz P. Finite element simulation of stress evolution in thermal barrier coating systems. PhD thesis. Forschungszntrum Jülich; 2007.
26. TricoireA. Barrières thermiques fissurées verticalement par projection plasma pour applications aéronautiques: compréhension des phénomènes, réalisation et caractérisation des dépôts. Thesis Université of limoges; 2005.
27. Gilbert A., Kokini K., Sankarasubramanian S. Thermal fracture of zirconia-mullite composite thermal barrier coatings under thermal shock: an experimental study. Surf Coat Technol 2008, 202:2152-2161.
28. Teixeira V. Residual stress and cracking in thin PVD coatings. Vacuum 2002, 64:393-399.
29. Freborg A.M., Ferguson B.L., Brindley W.J., Petrus G.J. Modeling oxidation induced stresses in thermal barrier coatings. Mater Sci Eng 1998, A245:182-190.