Present state of the art of composite fabric forming: Geometrical and mechanical approaches

Materials

Volumn 2, Issue 4, 2009, Pages 1835-1857

  Cherouat, Abel ^a   Borouchaki, Houman ^a  

^a UNIVERSITÉ DE TECHNOLOGIE DE TROYES   (France)

Author keywords

Composite fabric; Draping and deep drawing processes; Fem; Finite deformation; Geometrical approach

Indexed keywords

COMPOSITE FABRICS; COMPOSITE PROPERTIES; DEEP-DRAWING PROCESS; ENGINEERING MATERIALS; FINITE DEFORMATIONS; GEOMETRICAL APPROACHES; INTEGRATED DESIGN APPROACHES; MATERIAL ORIENTATION;

AEROSPACE INDUSTRY; DRAWING (FORMING); FABRICS; FINITE ELEMENT METHOD; INDUSTRIAL APPLICATIONS; MANUFACTURE; OPTIMIZATION;

GEOMETRY;

EID: 77956667291     PISSN: None     EISSN: 19961944     Source Type: Journal    
DOI: 10.3390/ma2041835     Document Type: Article

References (64)

1. Billoët, J.L. Introduction aux matériaux composites à hautes performances. Teknea: Paris, France, 1993
2. Long, A.C.; Rudd, C.D.; Blagdon, M.; Smith, P. Characterising the processing and performance of aligned reinforcements during preform manufacture. Compos. Part A: Appl. Sci. Manuf. 1996, 27, 247-253
3. Rudd, C.D.; Long, A.C.; McGeehin, P.; Cucinella, F.; Bulmer, L.J. Processing and mechanical properties of bi-directional preforms for liquid composite moulding. Compos. Manuf. 1995, 6, 211-219
4. Trochu, F.; Ruiz E.; Achim, V.; Soukane, S. Advanced numerical simulation of liquid composite molding for process analysis and optimization. Compos. Part A: Appl. Sci. Manuf. 2006, 37, 890-902
5. Yu, X.; Cartwright, B.; McGuckin, D.; Ye, L.; Mai, Y.W. Intra-ply shear locking in finite element analyses of woven fabric forming processes. Compos. Part A: Appl. Sci. Manuf. 2006, 37, 790-803
6. Lin, H.; Wang, J.; Long, A.C.; Clifford, M.J.; Harrison, P. Predictive modelling for optimization of textile composite forming. Compos. Sci. Technol. 2007, 67, 3242-3252
7. Takano, N.; Zako, M.; Fujitsu, R.; Nishiyabu, K. Study on large deformation characteristics of knitted fabric reinforced thermoplastic composites at forming temperature by digital image-based strain measurement technique. Compos. Sci. Technol. 2004, 64, 2153-2163
8. Vanclooster, K.; Lomov, S.V.; Verpoest, I. Experimental validation of forming simulations of fabric reinforced polymers using an unsymmetrical mould configuration. Compos. Part A: Appl. Sci. Manuf. 2009, 40, 530-539
9. Mouton, S.; Teissandier, D.P.; Sébastian, J.P. Nadeau, Manufacturing requirements in design: The RTM process in aeronautics. Compos. Part A: Appl. Sci. Manuf. 2009, in press
10. Cherouat, A; Billoët, J.L. Finite element model for the simulation of pre-impregnated woven fabric by deep-drawing and laying-up processes. J. Adv. Mater. 2000, 32, 42-53
11. Kawabata, S.; Niwa, M.; Kawai, H. The Finite deformation theory of plain-weave fabrics. J. Text. Inst. 1973, 64, 21-83
12. Cherouat, A.; Billoët, J.L. Mechanical and numerical modelling of composite manufacturing processes deep-drawing and laying-up of thin pre-impregnated woven fabrics. J. Mat. Proc. Technol. 2001, 118, 460-471
13. Lim, T.C.; Ramakrishna, S.; Shang, H.M. Optimization of the formability of knitted fabric composite sheet by means of combined deep drawing and stretch forming. J. Mat. Proc. Technol. 1999, 89, 99-103
14. Rozant, O.; Bourban, P.E.; Manson, J.A.E. Drapability of dry textile fabrics for stampable thermoplastic performs. Compos. Part A: Appl. Sci. Manuf. 2000, 31, 1167-1177
15. Potluri, P.; Parlak, I.; Ramgulam, R.; Sagar, T.V. Analysis of tow deformations in textile preforms subjected to forming forces. Compos. Sci. Technol. 2006, 66, 297-305
16. Boisse, P.; Buet, K.; Gasser, A.; Launay, J. Meso/macro-mechanical behaviour of textile reinforcements for thin composites. Compos. Sci. Technol. 2001, 61, 395-401
17. Liu, L.; Chen, J.; Li, X.; Sherwood, J. Two-dimensional macro-mechanics shear models of woven fabrics. Compos. Part A: Appl. Sci. Manuf. 2005, 36, 105-114
18. Hivet, G.; Boisse, P. Consistent mesoscopic mechanical behaviour model for woven composite reinforcements in biaxial tension. Compos. Part B: Eng. 2008, 39, 345-361
19. Cherouat, A.; Radi, B.; El Hami, A. The study of the composites fabric's shaping using an augmented lagrangian approach. Multidis. Mod. Mater. Struc. 2009, 5, 185-198
20. Bickerton, S.; Simacek, P.; Guglielmi, S.E.; Advani, S.G. Investigation of draping and its effects on the mould filling process during manufacturing of a compound curved composite part. Compos. Part A: Appl. Sci. Manuf.1997, 28, 801-816
21. Hamila, N.; Boisse, P. Simulations of textile composite reinforcement draping using a new semidiscrete three node finite element. Compos. Part B: Eng. 2008, 39, 999-1010
22. ElHami, A.; Radi, B.; Cherouat, A. Treatment of the composite fabric's shaping using a lagrangian formulation. Math. Comput. Model. Dynam. Syst. 2009, 49, 1337-1349
23. Nocent, O. Animation dynamique de corps déformables continues: Application à la simulation de textiles tricotés. Thèse de doctorat. Université de Reims Champagne-Ardenne: Reims, France, 2001
24. Lim, T.C. Ramakrishna, S. Modelling of composite sheet forming: A review. Compos. Part A: Appl. Sci. Manuf. 2002, 33, 515-537
25. Warby, M.K.; Whiteman, J.R.; Jiang, W.G.; Warwick, P.; Wright, T. Finite element simulation of thermoforming processes for polymer sheets. Math. Comput. Simulat. 2003, 61, 209-218
26. Borouchaki, H.; Cherouat, A.; Billoët, J.L. GeomDrap, New Computer Aided Design and Manufacturing for Advanced Textile Composites, Version 1; UTT Press: Troyes, France, 1999
27. Borouchaki, H.; Cherouat, A. Geometrical draping of composite fabrics. C.R. Mec. 2003, 331, 437-442
28. Harrison, P.; Clifford, M.J.; Long, A.C.; Rudd C.D. A constituent-based predictive approach to modelling the rheology of viscous textile. Compos. Part A: Appl. Sci. Manuf., 2004, 35, 915-931
29. Sharma, S.B.; Sutcliffe M.P.F. Draping of woven composites: A progressive drape model. Plast. Rubb. Compos. 2003, 32, 57-64
30. Mohammed, U.; Lekakou, C.; Bader, M.G. Experimental studies and analysis of the draping of woven fabrics. Compos. Part A: Appl. Sci. Manuf. 2000, 31, 1409-1420
31. Long, A.C. Process modelling for liquid moulding of braided performs. Compos. Part A: Appl. Sci. Manuf. 2001, 32, 941-953
32. Hofstee J.; van Keulen, F. 3-D geometric modeling of a draped woven fabric. Compos. Part B: Eng. 2001, 54, 179-195
33. BenNaceur, I.; Cherouat, A.; Borouchaki, H.; Bachmann, J.M. Modélisation mécanique et numérique de la mise en forme de structures souples avec remaillage adaptatif. Mécanique Industries 2005, 6, 321-329
34. Zako, M.; Uetsuji, Y.; Kurashiki, T. Finite element analysis of damaged woven fabric composite materials. Composites Sci. Technol. 2003, 63, 7-16
35. Zhou, G.; Sun, X.; Wang, Y. Multi-chain digital element analysis in textile mechanics. Compos. Sci. Technol. 2004, 64, 239-244
36. Fan, J.P.; Tang, C.Y.; Tsui, C.P.; Chan, L.C.; Lee, T.C. 3D finite element simulation of deep drawing with damage development. Int. J. Mach. Tool. Manuf. 2006, 46, 1035-1044
37. Frishfelds, V.; Lundström, T.S.; Jakovics, A. Bubble motion through non-crimp fabrics during composites manufacturing. Compos. Part A: Appl. Sci. Manuf. 2008, 39, 243-225
38. Umer, R.; Bickerton, S.; Fernyhough, A. Modelling the application of wood fibre reinforcements within liquid composite moulding processes. Compos. Part A: Appl. Sci. Manuf. 2008, 39, 624-639
39. Fourment, L.; Chenot, J.L. Adaptive remeshing and error control for forming processes. Euro. J. Computation. Mech. 1994, 3, 247-279
40. Borouchaki, H.; Cherouat, A.; Laug, P.; Saanouni, K. Adaptative meshing for ductile fracture prediction in metal forming. C.R. Mec. 2002, 330, 709-716
41. Cho, J.W.; Yang, D.Y. A mesh refinement scheme for sheet metal forming analysis. In Proceedings of the 5th International Conference NUMISHEET'02, Jeju Island, Korea, 21-25 October 2002; pp. 307-312
42. Mediavilla, J.; Peerlings, R.H.J.; Geers, M.G.D. A robust and consistent remeshing-transfer operator for ductile fracture simulations. Comput. Struct. 2006, 84, 604-623
43. Giraud-Moreau, L.; Borouchaki, H.; Cherouat, A. Remaillage adaptatif pour la mise en forme des tôles minces. C.R. Mec. 2005, 333, 371-378
44. Giraud-Moreau, L.; Borouchaki, H.; Cherouat, A. Adaptive remeshing for sheet metal forming in large plastic deformations with damage. Int. J. Mater. Form. 2008, 1, 129-132
45. Bergsma, O.K.; Huisman, J. Deep drawing of fabric reinforced thermoplastic. In Proceedings of 2nd Inter. Conf. Comp. Aided Design in Composite Material Technology; Southampton, 13-15 April 1988; pp. 323-333
46. van West, B.P.; Pipes, R.B.; Keefe, M. A simulation of the draping of bidirectional fabrics over arbitrary surfaces. J. Text. Inst. 1990, 81, 448-460
47. van der Ween, F. Algorithms for draping fabrics on doubly curved surfaces. Int. J. Num. Meth. Eng. 1999, 31, 1415-1426
48. Sherburn, M. Geometric and Mechanical Modelling of Textiles. PhD thesis. University of Nottingham: Nottingham, UK, 2007
49. Altan, T.; Vazquez, V. Numerical process simulation for tool and process design in bulk metal forming. CIRP. Ann - Manuf. Technol. 1996, 45, 599-615
50. Gommers, B.; Verpoest, I.; van Houtte P. Modelling the elastic properties of knitted fabricreinforced composites. Comp. Sci. Technol. 1996, 56, 685-694
51. Tekkaya, A.E. State-of-the-art of simulation of sheet metal forming. J. Mater. Process. Technol. 2000, 103, 14-22
52. Peng, X.; Cao, J. A dual homogenization and finite element approach for material characterization of textile composites. Compos. Part B: Eng. 2002, 33, 45-56
53. Luo, Y.; Verpoest, I. Biaxial tension and ultimate deformation of knitted fabric reinforcements. Compos. Part A: Appl. Sci. Manuf. 2002, 33, 197-203
54. Padmanabhan, K.A. Metal forming at very low strain rates. In Encyclopedia of Materials: Science and Technology; Elsevier: Amsterdam, The Netherlands, 2008; pp. 5384-5389
55. Gilormini, P.; Roudier, P. ABAQUS and Finite Strain. Internal Report, Cachan, France, n°140, 1993
56. Djaja, R.G.; Moss, P.J.; Carr, A.J. Finite element modeling of an oriented assembly of continuous fibers. Text. Res. J. 1992, 62, 445-457
57. Abaqus Theory, User's Manual; HKS, Inc., Pawtucket, USA, 2006
58. Xu, K.; Xu, X.W. Finite element analysis of mechanical properties of 3D five-directional braided composites. Mater. Sci. Eng. A 2008, 487, 499-509
59. De Luycker, E.; F. Morestin F.; Boisse, P.; D. Marsal D. Simulation of 3D interlock composite preforming. Compos. Struct. 2009, 88, 615-623
60. Buet-Gautier, K.; Boisse, P. Experimental analysis and modeling of biaxial mechanical behavior of woven composite reinforcements. Exp. Mech. 2001, 41, 260-269
61. Hamila, N.; Boisse, P.; Sabourin, F.; Brunet, M. A semi-discrete shell finite element for textile composite reinforcement forming simulation. Int. J. Numer. Method. Eng. 2009, 79, 1443-1466
62. Blanlot, R.; Billoët, J.L. Loi de comportement orthotrope évolutive pour la simulation de la mise en forme des tissus composites. Journées nationales sur les composites 1996, 761-772
63. BenNaceur, I. Caractérisation et modélisation mécanique de la capacité à la déformation tridimensionnelle des structures souples. PhD Thesis. University of Technology of Troyes: Troyes, France, 2005
64. Lomov, S.V.; Boisse P., Deluycker, E.; Morestin, F.; Vanclooster, K.; Vandepitte, D.; Verpoest, I.; Willems, A. Full-field strain measurements in textile deformability studies. Compos. Part A: Appl. Sci. Manuf. 2008, 39, 1232-1244