Dry catalytic partial oxidation of diesel-fuel distillates into syngas

Fuel

Volumn 89, Issue 6, 2010, Pages 1202-1211

  Mundschau, Michael V ^a   Gribble Jr , David A ^a   Plassmeyer, Paul N ^a   Henton, Lee M ^a   Jentzsch, Nicholas R ^a  

^a Eltron Research & Development Inc   (United States)

Author keywords

Diesel fuel reforming; Diesel fuel vaporization; NOx trap regeneration; Perovskite oxidation catalysts; Porous membrane reactor

Indexed keywords

DIESEL-FUEL REFORMING; DIESEL-FUEL VAPORIZATION; FUEL REFORMING; OXIDATION CATALYSTS; POROUS MEMBRANES; TRAP REGENERATION;

BIOREACTORS; CARBON MONOXIDE; CATALYST ACTIVITY; CATALYST REGENERATION; CERAMIC MEMBRANES; DIESEL FUELS; DISTILLATION; FUEL CELLS; MIXERS (MACHINERY); OXIDE MINERALS; OXYGEN; PARAFFINS; PEROVSKITE; SYNTHESIS GAS; VAPORIZATION; VOLATILE ORGANIC COMPOUNDS;

CATALYTIC OXIDATION;

EID: 77949916777     PISSN: 00162361     EISSN: None     Source Type: Journal    
DOI: 10.1016/j.fuel.2009.09.031     Document Type: Article

References (96)

1. Liu K, Kocum FA. Generating syngas for NOX regeneration combined with fuel cell auxiliary power generation. US Patent 7,090,043 B2; 2006.
2. Liu K, Wnuck WG, Leenhouts WP. Intermittent application of syngas to NOX trap and/or diesel engine. US Patent 6,964,156 B2; 2005.
3. Twigg MV, Wilkins AJJ. Diesel exhaust system including NOX-trap. US Patent 6,857,265 B2; 2005.
4. Hoard JW, Xu L, McCabe RW, Adams KM. Reduction of NOX trap at engine shutoff. US Patent Application Publication US 2008/0314020 A1; 2008.
5. LaBarge WJ, Kupe J, Anderson C. Gas treatment device, methods for making and using the same, and a vehicle exhaust system. US Patent 7,094,730 B2; 2006.
6. Takeuchi M. Catalyst for purifying exhaust gas. US Patent 6,569,803 B2; 2003.
7. Mundschau M.V., Burk C.G., and Gribble Jr. D.A. Diesel fuel reforming using catalytic membrane reactors. Catal Today 136 (2008) 190-205 10.1016/j.cattod.2008.02.003 and references therein
8. Mundschau MV. Catalytic membrane reactor and method for production of synthesis gas. United States Patent Application Publication US 2008/0169449 A1, WO/2008/031024; 2008.
9. Mundschau MV, Gribble Jr DA, Henton LM, Jentzsch NR, Plassmeyer PN. Reforming diesel-fuel distillates with membrane reactors. Asia-Pacific J Chem Eng. doi:10.1002/apj.367.
10. Krumpelt M., Krause T.R., Carter J.D., Kopasz J.P., and Ahmed S. Fuel processing for fuel cell systems in transportation and portable power applications. Catal Today 77 (2002) 3-16
11. Liu D.-J., Krumpelt M., Chien H.-T., and Sheen S.-H. Critical issues in catalytic diesel reforming for solid oxide fuel cells. J Mater Eng Perform 15 4 (2006) 442-444 10.1361/105994906XI17279
12. Hartmann L., Lucka K., and Köhne H. Mixture preparation by cool flames for diesel-reforming technologies. J Power Sources 118 (2003) 286-297 10.1016/S0378-7753(03)00100-9
13. Aicher T., Lenz B., Gschnell F., Groos U., Federici F., Caprile L., et al. Fuel processors for fuel cell APU applications. J Power Sources 154 (2006) 503-508 10.1016/j.powsour.2005.10.026
14. Aicher T., and Griesser L. Novel process to evaporate liquid fuels and its application to the catalytic partial oxidation of diesel. J Power Sources 165 (2007) 210-216 10.1016/j.powsour.2006.12.018
15. Krummenacher J.J., West K.N., and Schmidt L.D. Catalytic partial oxidation of higher hydrocarbons at millisecond contact times: decane, hexadecane, and diesel fuel. J Catal 215 (2003) 332-343 10.1016/S0021-9517(03)00011-3
16. Subramanian R., Panuccio G.J., Krummenacher J.J., Lee I.C., and Schmidt L.D. Catalytic partial oxidation of higher hydrocarbons: reactivities and selectivities of mixtures. Chem Eng Sci 59 (2004) 5501-5507 10.1016/j.ces.2004.09.012
17. Cheekatamarla P.K., and Lane A.M. Catalytic autothermal reforming of diesel fuel for hydrogen generation in fuel cells I. Activity tests and sulfur poisoning. J Power Sources 152 (2005) 256-263 10.1016/j.powsour.2005.03.209
18. Kang I., Yoon S., Bae G., Kim J.H., Bae J., Lee D., et al. The micro-reactor testing of catalysts and fuel delivery apparatuses for diesel autothermal reforming. Catal Today 136 (2008) 249-257 10.1016/j.cattod.2008.01.012
19. Lim S.-S., Lee H.-J., Moon D.-J., Kim J.-H., Park N.-C., Shin J.-S., et al. Autothermal reforming of propane over Ce modified Ni/LaAlO3 perovskite-type catalysts. Chem Eng J 152 (2009) 220-226 10.1016/j.cej.2009.03.05
20. Kaila R.K., Gutiérrez A., and Krause A.O.I. Autothermal reforming of simulated and commercial diesel: The performance of zirconia-supported Rh-Pt catalyst in the presence of sulfur. Appl Catal B 84 (2008) 324-331 10.1016/j.apcatb.2008.04.007
21. Roychoudhury S., Lyubovsky M., Walsh D., Chu D., and Kallio E. Design and development of a diesel and JP-8 logistic fuel processor. J Power Sources 160 (2006) 510-513 10.1016/j.powsour.2005.12.101
22. Huang X., and King D.L. Gas-phase hydrodesulfurization of JP-8 light fraction using steam reformate. Ind Eng Chem Res 45 (2006) 7050-7056 10.1021/ie0607301
23. Huang X., King D.A., Zheng F., Stenkamp V.S., TeGrotenhuis W.E., Roberts B.Q., et al. Hydrodesulfurization of JP-8 fuel and its microchannel distillate using steam reformate. Catal Today 136 (2008) 291-300 10.1016/j.cattod.2008.01.011
24. Erri P., Dinka P., and Varma A. Novel perovskite-based catalysts for autothermal JP-8 fuel reforming. Chem Eng Sci 61 (2006) 5328-5333 10.1016/j.ces.2006.03.046
25. Lenz B., and Aicher T. Catalytic autothermal reforming of jet fuel. J Power Sources 149 (2005) 44-52 10.1016/j.powsour.2005.02.010
26. Lee I.C. Rhodium supported on thermally enhanced zeolite as catalysts for fuel reformation of jet fuels. Catal Today 136 (2008) 258-265 10.1016/cattod.2008.03.027
27. Fujitani Y, Muraki H. Process for partially oxidizing hydrocarbons. US Patent 4,087,259; 1978.
28. Zhu W., Xiong G., Han W., and Yang W. Catalytic partial oxidation of gasoline to syngas in a dense membrane reactor. Catal Today 935 (2004) 257-261 10.1016/cattod.2004.06.126
29. Palm C., Cremer P., Peters R., and Stolten D. Small-scale testing of a precious metal catalyst in the autothermal reforming of various hydrocarbon feeds. J Power Sources 106 (2002) 231-237
30. Lin K.-S., Chowdhury S., Shen C.-C., and Yeh C.-T. Hydrogen generation by catalytic gasification of motor oils in an integrated fuel processor. Catal Today 136 (2008) 281-290 10.1016/cattod.2008.02.017
31. Moon D.J., Ryu J.W., Yoo K.S., Sung D.J., and Lee S.D. Development of iso-octane fuel processor system for fuel cell applications. Catal Today 136 (2008) 222-227 10.1016/cattod.2008.02.022
32. 2 catalysts. Catal Today 136 (2008) 214-221 10.1016/cattod.2008.01.018
33. 30): a mechanistic approach. Catal Today 136 (2008) 273-280 10.1016/cattod.2008.01.017
34. Gardner TH. Hexaaluminate catalysts for the partial oxidation of middle distillate fuels. Dissertation, College of Engineering and Mineral Resources, West Virginia University, Morgantown, West Virginia, USA; 2007, and references therein.
35. Haynes DJ. The catalytic partial oxidation of n-tetradecane on Rh and Sr substituted pyrochlores. Thesis, Department of Chemical Engineering, Louisiana State University, USA; 2007, and references therein.
36. Haynes DJ, Campos A, Berry DA, Shekhawat D, Roy A, Spivey JJ. Catalytic partial oxidation of a diesel surrogate fuel using a Ru-substituted pyrochlore. Catal Today 2009;in press. doi: 10.1016/j.cattod.2009.03.025.
37. Haynes D.J., Berry D.A., Shekhawat D., and Spivey J.J. Catalytic partial oxidation of n-tetradecane using pyrochlores: Effect of Rh and Sr substitution. Catal Today 136 (2008) 206-213 10.1016/j.cattod.2008.02.012
38. Hussain S. A numerical evaluation of the design of an autothermal reformer for the onboard production of hydrogen from iso-octane. Thesis. Department of Mechanical and Materials Engineering, Queen's University, Kingston, Ontario, Canada; 2009.
39. Shekhawat D., Berry D.A., Gardner T.H., and Spivey J.J. Catalytic reforming of liquid hydrocarbon fuels for fuel cell applications. Catalysis 19 (2006) 184-253 and references therein
40. Holladay J.D., Hu J., King D.L., and Wang Y. An overview of hydrogen production technologies. Catal Today 139 (2009) 244-260 10.1016/j.cattod.2008.08.039
41. Olah G.A., and Molnár A. Hydrocarbon chemistry (1995), Wiley, New York
42. Ahmed S., and Krumpelt M. Hydrogen from hydrocarbon fuels for fuel cells. Int J Hydrogen Energy 26 (2001) 291-301
43. In: Twigg M.V. (Ed). Catalyst handbook. 2nd ed. (1997), Manson Publishing, London
44. Hofstad K.H., Sperle T., Rokstad O.A., and Holmen A. Partial oxidation of methane to synthesis gas over a Pt/10% Rh gauze. Catal Lett 45 (1997) 97-105
45. Goetsch DA, Schmidt LD. Process for the partial oxidation of alkanes. US Patent 5,645,491; 1997.
46. Goodger E.M. Hydrocarbon fuels (1975), Wiley, New York
47. Steacie E.W.R. Atomic and free radical reactions (1946), Reinhold, New York
48. Waters W.A. The chemistry of free radicals (1948), Oxford University Press, Oxford
49. Ellis C. The chemistry of petroleum derivatives (1934), The Chemical Catalog Co. Inc., New York
50. Lewis B., and Von Elbe G. Combustion, flames and explosions of gases. 2nd ed. (1961), Academic Press, New York
51. Wei M., Wang Y., and Reh L. Experimental investigation of the prevaporized premixed (vpl) combustion process for liquid fuel lean combustion. Chem Eng Process 41 (2002) 157-164
52. Diarra D, Velaga S, Lucka K, Köhne H. CFD analysis of mixing and residence time distribution in cool flame vaporizers. In: Wesseling P, Ofiate E, Périaux J, editors. European conference on computational fluid dynamics, ECCOMAS CFD 2006, The Netherlands: TU Delft; 2006.
53. Al-Hamamre Z., Voss S., and Trimis D. Hydrogen production by thermal partial oxidation of hydrocarbon fuels in porous media based reformer. Int J Hydrogen Energy 34 (2009) 827-832
54. Al-Hamamre Z., Diezinger S., Mach A., von Issendorff F., and Trimis D. Thermal partial oxidation of diesel in porous reactors for synthesis gas production. Clean Air 7 4 (2006) 391-407
55. Mößbauer S, Pickenäcker O, Pickenäcker K, Trimis D. Application of the porous burner technology in energy- and heat-engineering. In: Fifth international conference on technologies and combustion for a clean environment, Clean Air V, Lisbon, Portugal, 12-15 July 1999, vol. I, Lecture 20.2, pp. 519-23.
56. Trimis D, Wawrzinek K, Harzfeld O, Lucka K, Rutsche A, Haase F et al. High modulation burner for liquid fuels based upon porous media combustion and cool flame vaporization. In: Sixth international conference on technologies and combustion for a clean environment, Clean Air VI, Porto, Portugal, July, 2001.
57. Lucka K., Hartmann L., Mengel C., and Kohne H. Cool flame evaporation for diesel reforming technology. Clean Air 8 1 (2007) 51-64 10.1615/InterJEnerCleanEnv.v8.i1.40
58. Pack SD. An innovative injection and mixing system for diesel fuel reforming. Final Report for US Department of Energy Grant Number: DE-FC26-04NT42229; 2008.
59. Sarioglan A., Olgun H., Baranak M., Ersoz A., Atakul H., and Ozdogan S. Diesel evaporation as the first step of hydrogen production. Int J Hydrogen Energy 32 (2007) 2895-2901 10.1016/j.ihydene.2007.03.034
60. Lewis Sr. R.J. Hawley's condensed chemical dictionary. 13th ed. (1997), Wiley, New York
61. x trap for low-temperature lean-burn-engine applications. Catal Lett 115 (2007) 108-113 10.1007/s10562-007-9101-1
62. x storage/reduction catalyst. Catal Lett 90 (2003) 45-56
63. García T., Solsona B., and Taylor S.H. Naphthalene total oxidation over metal oxide catalysts. Appl Catal B: Environ 66 (2006) 92-99 10.1016/j.apcatb.2006.03.003
64. García T., Solsona B., Cazorla-Amorós D., Linares-Solano A., and Taylor S.H. Total oxidation of volatile organic compounds by vanadium promoted palladium-titania catalysts: comparison of aromatic and polyaromatic compounds. Appl Catal B: Environ 62 (2006) 66-76 10.1016/j.apcatb.2005.06.016
65. 3. Catal Lett 110 (2006) 125-128 10.1007/s10562-006-0094-y
66. Zhang X.-W., Shen S.-C., Yu L.E., Kawi S., Hidajat K., and Ng K.Y.S. Oxidative decomposition of naphthalene by supported metal catalysts. Appl Catal A: Gen 250 (2003) 341-352 10.1016/S0926-860X(03)00412-5
67. 2 mixed oxide catalysts. Catal Commun 9 (2008) 2349-2352 10.1016/j.catcom.2008.05.029
68. Subramanian R., Panuccio G.J., Krummenacher J.J., Lee I.C., and Schmidt L.D. Catalytic partial oxidation of higher hydrocarbons: reactivities and selectivities of mixtures. Chem. Engineering Science 59 (2004) 5501-5507 10.1016/j.ces.2004.09.01
69. Brückner A., and Baerns M. Selective gas-phase oxidation of polycyclic aromatic hydrocarbons on vanadium oxide-based catalysts. Appl Catal A: Gen 157 (1997) 311-334
70. Weller M.T. Inorganic materials chemistry (1994), Oxford University Press, Oxford
71. Autenrieth R, Docter A, Wieland SO. Method for the autothermal reforming of a hydrocarbon. US Patent 7,261,750 B1; 2007.
72. Nilsson M. Hydrogen generation for fuel cells in auxiliary power systems. Doctoral Thesis, Dept. Chemical Engineering and Technology, KTH-Royal Institute of Technology, Stockholm; 2009.
73. Hüppmeier J, Barg S, Baune M, Thöming J. Optimization of oxygen feed membranes in autothermal steam-reformers. In: Fuel (this proceedings) and proceedings of the 2009 AIChE Spring National meeting, Tampa, 26-30 April, 2009.
74. Shekhawat D., Berry D.A., Haynes D.J., and Spivey J.J. Fuel constituent effects on fuel reforming properties for fuel cell applications. Fuel 88 (2009) 817-825
75. Mawdsley J.R., and Krause T.R. Rare earth-first-row transition metal perovskites as catalysts for the autothermal reforming of hydrocarbon fuels to generate hydrogen. Appl. Catal. A: Gen. 334 (2008) 311-320
76. x storage and reduction catalyst. Catal Today 27 (1996) 63-69
77. x storage. Catal Lett 66 (2000) 71-74
78. 2. Catal Lett 72 (2001) 59-64
79. x storage/reduction catalyst. Catal Lett 110 (2006) 143-148 10.1007/s10562-006-0102-2
80. x traps. Catal Lett 93 (2004) 3-6
81. x trap. Catal Lett 93 (2004) 129-134
82. 3 catalysts. Catal Lett 111 (2006) 119-126 10.1007/s10562-006-0153-4
83. x with ammonia on Fe/MFI. Catal Lett 78 (2002) 1-5
84. 2 by ammonia. Catal Lett 98 (2004) 5-9
85. x reduction for lean-burn engines. Catal Lett 79 (2002) 171-174
86. Biniwale R.B., Pande J.V., Dhakad M., Labhsetwar N.K., and Ichikawa M. Nitric oxide reduction using hydrogen over perovskite catalysts with promotional effect of platinum on catalytic activity. Catal Lett 123 (2008) 164-171 10.1007/s10562-008-9412-x
87. x reduction over Na-Y zeolites: the promotional effect of acid sites. Catal Lett 109 (2006) 1-6 10.1007/s10562-006-0049-3
88. x storage traps: an infrared and thermodynamic study of the reactions of alkali and alkaline-earth metal sulfates. Catal Lett 80 (2002) 123-128
89. Granite E.J., Pennline H.W., Stanko D., and Baltrus J.P. Palladium sorbents for high-temperature capture of mercury, arsenic, selenium and phosphorus from fuel gas. Fuel 89 (2009) 1323-1325
90. Kalakota VR. Sulfur removal using regenerable sorbents of rare earth/transition metal oxides. Thesis. Department of Chemical Engineering, Louisiana State University; 2008.
91. 2S from hot coal gas. Energy Fuels 23 (2009) 762-765 10.1021/ef8005838
92. Paglieri S.N. Palladium membranes. In: Sammells A.F., and Mundschau M.V. (Eds). Nonporous inorganic membranes (2006), Wiley-VCH, Weinheim 77-93 10.1002/3527608796.ch3
93. Paglieri S., and Way J.D. Innovations in palladium membrane research. Sep Purif Methods 31 1 (2002) 1-69
94. Mundschau M.V., Xie X., and Evenson IV C.R. Superpermeable hydrogen transport membranes. In: Sammells A.F., and Mundschau M.V. (Eds). Nonporous inorganic membranes (2006), Wiley-VCH, Weinheim 107-138 10.1002/3527608796.ch4
95. Mundschau M.V. Hydrogen separation using dense composite membranes: part 1 fundamentals. In: Bose A.C. (Ed). Inorganic membranes for energy and environmental applications (2009), Springer, New York 125-153 10.1007/978-0387-34526-0_8
96. Mundschau M.V., Xie X., Evenson IV C.R., and Sammells A.F. Dense inorganic membranes for production of hydrogen from methane and coal with carbon dioxide sequestration. Catal Today 118 (2006) 12-23 10.1016/j.cattod.2006.01.042