Unified approach and interactive program for thermal analysis of various manufacturing processes with application to machining

Machining Science and Technology

Volumn 13, Issue 2, 2009, Pages 143-176

  Komanduri, Ranga ^a   Hou, Zhen Bing ^a  

^a Oklahoma State University   (United States)

Author keywords

Heat partition; Machining; Manufacturing processes; Moving heat source; Thermal analysis

Indexed keywords

ANALYTICAL APPROACH; FOURIER; GREEN'S FUNCTION METHODS; HEAT PARTITION; HEAT PARTITIONS; HEAT SOURCES; INTERACTIVE PROGRAMS; LASER PROCESSING; MANUFACTURING PROCESS; MANUFACTURING PROCESSES; MOVING HEAT SOURCE; MOVING HEAT SOURCES; PROGRAMMING SOFTWARE; SEPARATION OF VARIABLES; SHEAR PLANE; THERMAL ANALYSIS; THERMAL ASPECTS; UNIFIED APPROACH; USER FRIENDLY; WORK MATERIAL;

CUTTING TOOLS; FOURIER TRANSFORMS; GREEN'S FUNCTION; GRINDING (MACHINING); HARMONIC ANALYSIS; HEAT CONDUCTION; LAPLACE EQUATION; LAPLACE TRANSFORMS; LASER BEAM WELDING; LASER THEORY; MANUFACTURE; PRODUCTION ENGINEERING; THERMOANALYSIS;

INDUSTRIAL ENGINEERING;

EID: 68649083712     PISSN: 10910344     EISSN: 15322483     Source Type: Journal    
DOI: 10.1080/10910340903005088     Document Type: Article

References (43)

1. Barrow, G.A. (1973) Review of experimental and theoretical techniques for assessing cutting temperature. Annals of the CIRP, 22/2: 203-211.
2. Blok, H. (1937a) Theoretical study of temperature rise at surfaces of actual contact under oiliness lubricating conditions. Proc. of the General Discussion on Lubrication and Lubricants, Inst. of Mech. Engineers (London) 2: 222-235.
3. Blok, H. (1937b) The surface temperatures under extreme pressure lubricating conditions. Second World Petroleum Congress, Paris, France, 151-182.
4. Blok, H. (1949) The dissipation of frictional heat. App. Sci. Res., Sec A, 5: 151-181.
5. Blok, H. (1963) The flash temperature concept. Wear, 6: 483-494.
6. Boothroyd, G. (1963) Temperatures in orthogonal metal cutting. Proc. of the Instn. Mech. Engrs. (London), 177(29): 789-810.
7. Carlsaw, H.S.; Jaeger, J.C. (1959) Conduction of Heat in Solids, Oxford University Press, Oxford, UK.
8. Chao, B.T.; Trigger, K.J. (1951) Cutting temperature and metal cutting phenomena. Trans ASME, 73: 777-793.
9. Chao, B.T.; Trigger, K.J. (1953) The significance of thermal number in metal machining. Trans. ASME, 75: 109-120.
10. Chao, B.T.; Trigger, K.J. (1955) Temperature distribution at the chip-tool interface in metal cutting. Trans ASME, 77: 1107-1121.
11. Dawson, P.R.; Malkin, S. (1984) Inclined moving heat source model for calculating metal cutting temperatures. Trans. ASME, 106: 179-186.
12. Dutt, R.P.; Brewer, R.C. (1964) On the theoretical determination of the temperature field in orthogonal machining. Int. J of Prod. Research, 4: 91-114.
13. Hahn, R.S. (1951) On the temperature developed at the shear plane in the metal cutting process. Proc. First U.S. National Congress of Applied Mechanics, 661-666.
14. Hou, Z.B.; Komanduri, R. (1997) Modeling of thermo-mechanical shear instability in machining. Int. J. Mech. Sci., 39: 1273-1314.
15. Hou, Z.B.; Komanduri, R. (1998a) Magnetic field assisted finishing of ceramics, part i: thermal model. Trans. ASME, J. of Tribology, 120: 645-651.
16. Hou, Z.B.; Komanduri, R. (1998b) Magnetic field assisted finishing of ceramics, part ii: on the thermal aspects of magnetic float polishing (MFP) of ceramic balls. Trans. ASME J. of Tribology, 120: 652-659.
17. Hou, Z.B.; Komanduri, R. (1998c) Magnetic field assisted finishing of ceramics, part iii: on the thermal aspects of magnetic abrasive finishing (MAF) of ceramic rollers. Trans. ASME, J. of Tribology, 120: 660-667.
18. Hou, Z.B.; Komanduri, R. (2000) General solutions for stationary/moving plane heat source problems in manufacturing and tribology. Int. J. of Heat and Mass Transfer, 43: 1679-1698.
19. Jaeger, J.C. (1942) Moving sources of heat and the temperature at sliding contacts. Proc. of the Royal Society of NSW, 76: 203-224.
20. Komanduri, R. (1993) Machining and grinding-a historical review off the classical papers. Applied Mechanics Reviews, 46: 80-132.
21. Komanduri, R.; Hou, Z.B. (2000a) Thermal analysis of the arc welding process - part i: general solutions, Metallurgical and Materials Transactions B, 31: 1353-1370.
22. Komanduri, R.; Hou, Z.B. (2000b) Thermal modeling of the metal cutting process, part I - the temperature rise distribution due to shear plane heat source. Int. J. Mech. Sci., 42: 1715-1752.
23. Komanduri, R.; Hou, Z.B. (2001a) Thermal analysis of the arc welding process - part II: effect of variation of thereto physical properties with temperature. Metallurgical and Materials Transactions B, 32: 483-499.
24. Komanduri, R.; Hou, Z.B. (2001b) Thermal analysis of the laser surface hardening process. International Journal of Heat & Mass Transfer, 44: 2845-2862.
25. Komanduri, R.; Hou, Z.B. (2001c) Thermal modeling of the metal cutting process, part II - the temperature rise distribution due to frictional heat source at the chip tool interface. Int. J. Mech. Sci., 43: 57-88.
26. Komanduri, R.; Hou, Z.B. (2001d) Thermal modeling of the metal cutting process, part III - the temperature rise distribution due to the combined effect of shear plane heat source and frictional heat source at the chip tool interface. Int. J. Mech. Sci., 43: 89-107.
27. Komanduri, R.; Hou, Z.B. (2001e) Tribology in metal cutting - some thermal issues. Trans. ASME, J. of Tribology, 123: 799-815.
28. Komanduri, R.; Hou, Z.B. (2001f) Thermal analysis of dry sleeve bearing - a comparison between analytical, numerical (FEM), and experimental results. Tribology International, 34: 145-160.
29. Komanduri, R.; Hou, Z.B. (2001g) Analysis of heat partition and temperature distribution in sliding systems. Wear, 251: 925-938.
30. Komanduri, R.; Hou, Z.B. (2005) Interactive Software Program for Thermal Aspects of Manufacturing Processes, Oklahoma State University, Stillwater, OK.
31. Komanduri, R.; Hou. B. (2009) Thermal Analysis of Manufacturing Processes, (a monograph under preparation) Oxford University Press.
32. Leone, W.C. (1954) Distribution of shear-zone heat in metal cutting. Trans. ASME, 76: 121-125.
33. Loewen, E.G.; Shaw, M.C. (1954) On the analysis of cutting tool temperatures. Trans. ASME, 71: 217-231.
34. Merchant, M.E. (1944) Basic mechanics of metal cutting process. Trans ASME J., 66A: 65-71.
35. Nakayama, K. (1956) Temperature rise of workpiece during metal cutting. Bull. Fac. Engineering, Yokohama National University, Yokohama, 5: 1.
36. Rapier, A.C. (1954) Theoretical investigation of the temperature distribution on metal cutting temperature. British J. Appl. Phys., 5: 400-405.
37. Rosenthal, D. (1935) Theoretical study of the heat cycle during arc welding (in French) 2-eme congress. Nat. Sci. Brussels, 1277-1292.
38. Rosenthal, D. (1941) Mathematical theory of heat distribution during welding and cutting. Welding J, Welding Research Supplement, 220s-233s.
39. Rosenthal, D. (1946) The theory of moving sources of heat and its application to metal treatments. Trans. ASME, 80: 849-866.
40. Rosenthal, D.; Schmerber, R. (1938) Thermal study of arc welding: experimental verification of theoretical formulas. Welding Research Supplement, (April) 8.
41. Shaw, M.C. (2005) Metal Cutting Principles, 2nd Edition, Oxford University Press, Oxford, UK
42. Trigger, K.J.; Chao, B.T. (1951) An analytical evaluation of metal cutting temperature. Trans. ASME, 73: 57-68.
43. Weiner, J.H. (1955) Shear plane temperature distribution in orthogonal machining. Trans. ASME, 77: 1331-1341.