Thermal modeling of the metal cutting process Part I - temperature rise distribution due to shear plane heat source

International Journal of Mechanical Sciences

Volumn 42, Issue 9, 2000, Pages 1715-1752

  Komanduri, R ^a   Hou, Z B ^a  

^a Oklahoma State University   (United States)

Author keywords

[No Author keywords available]

Indexed keywords

CUTTING TOOLS; ISOTHERMS; MACHINING; MECHANICAL PROPERTIES; TEMPERATURE DISTRIBUTION;

HEAT PARTITION; SHEAR PLANE HEAT SOURCE; THERMAL MODELING;

METAL CUTTING;

EID: 0033701946     PISSN: 00207403     EISSN: None     Source Type: Journal    
DOI: 10.1016/S0020-7403(99)00070-3     Document Type: Article

References (34)

1. Thompson B. Count Rumford. An inquiry concerning the source of heat which is excited by friction. Philosophical Transactions of the Royal Society of London 1798;18:278-87.
2. Joule JP. Mechanical equivalent of heat. Philosophical Transactions of the Royal Society of London 1850;61-81.
3. Taylor F.W. On the art of cutting metals. Transactions of ASME. 28:1907;31-248.
4. Schmidt A.O., Gilbert W.W., Boston O.W. A thermal balance method and mechanical investigation for evaluating machinability. Transactions of ASME. 67:1945;225-232.
5. Schmidt A.O., Roubik J.R. Distribution of heat generated in drilling. Transactions of ASME. 71:1949;245-252.
6. Gottwein K. Die Messung der Schneiden temperature beim Abdrehen von Flusseisen. Maschinenbau. 4:1925;1129-1135.
7. Shore H. Tool and chip temperatures in machine ship practice. Massachusetts Institute of Technology Thesis, 1924.
8. Rosenthal D. The theory of moving sources of heat and its application to metal treatments. Transactions of ASME. 68:1946;849-866.
9. Blok H. Theoretical study of temperature rise at surfaces of actual contact under oiliness lubricating conditions. Proceedings of General Discussion on Lubrication and Lubricants, Institute of Mechanical Engineers London, 1938. p. 22-235.
10. Jaeger J.C. Moving sources of heat and the temperature at sliding contacts. Proceedings Royal Society of NSW. 76:1942;203-224.
11. Hahn RS. On the temperature developed at the shear plane in the metal cutting process. Proceedings of First U.S. National Congress of Applied Mechanics, 1951. p. 661-6.
12. Chao B.T., Trigger K.J. The significance of thermal number in metal machining. Transactions of ASME. 75:1953;109-120.
13. Trigger K.J., Chao B.T. An analytical evaluation of metal cutting temperature. Transactions of ASME. 73:1951;57-68.
14. Loewen E.G., Shaw M.C. On the analysis of cutting tool temperatures. Transactions of ASME. 71:1954;217-231.
15. Leone W.C. Distribution of shear-zone heat in metal cutting. Transactions of ASME. 76:1954;121-125.
16. Nakayama K. Temperature rise of workpiece during metal cutting. Bulletin of the Faculty of Engineering, National University of Yokohama, Yokohama, Japan, 1956;21:1-5.
17. Boothroyd G. Temperatures in orthogonal metal cutting. Proceedings of the Institution of Mechanical Engineers (Lon). 177(29):1963;789-810.
18. Weiner J.H. Shear plane temperature distribution in orthogonal machining. Transactions of ASME. 77:1955;1331-1341.
19. Rapier A.C. A theoretical investigation of the temperature distribution in the metal cutting process. British Journal of Applied Physics. 5:1954;400-405.
20. Dutt R.P., Brewer R.C. On the theoretical determination of the temperature field in orthogonal machining. International Journal of Production Research. 4:1964;91-114.
21. Dawson P.R., Malkin S. Inclined moving heat source model for calculating metal cutting temperatures. Transactions of ASME. 106:1984;179-186.
22. Barrow G.A. Review of experimental and theoretical techniques for assessing cutting temperatures. Annals of CIRP. 22/2:1973;203-211.
23. Loewen EG, Shaw MC. Contributed to the discussion of Ref. [2], p. 116-7.
24. Piispanen V. Theory of formation of metal chips. Journal of Applied Physics. 19:1948;877-881.
25. Tay AO, Stevenson MG, de Vahl davis G. Using the finite element method to determine temperature distributions in orthogonal machining. Proceedings of the Institution of Mechanical Engineers London 188;627.
26. Komanduri R, Hou ZB. Thermal modeling of the metal cutting process, Part II Temperature rise distribution due to frictional heat source at the tool-chip interface, International Journal of Mechanical Sciences 1999, submitted.
27. Komanduri R, Hou ZB. Thermal modeling of the metal cutting process, Part III Temperature rise distribution due to combined shear plane heat source and frictional heat source at the tool-chip interface. International Journal of Mechanical Sciences 1999 submitted.
28. Taylor G.I., Quinney H. The latent energy remaining in a metal after cold working. Proceedings of the Royal Society of London Series A. 143:1934;307-326.
29. Carlsaw HS, Jaeger JC. Conduction of heat in solids. Oxford, U.K.: Oxford University Press, 1959.
30. Boothroyd G. Fundamentals of metal machining and machine tools. 1975;McGraw-Hill Book Co, New York.
31. Shaw MC. Metal cutting principles. Oxford U.K.: Oxford University Press, 1984.
32. Ueda T., Sato M., Nakayama K. The temperature of a single crystal diamond tool in turning. Annals of CIRP. 47/1:1998;41-44.
33. Merchant M.E. Basic mechanics of the metal cutting process. Transactions of ASME. 66:1944;A65-A71.
34. Hahn RS. Contributed to the discussion of Ref. [12], p. 115.