Ana lysis of Space Shuttle external tank spray-on foam insulation with internal pore pressure

Journal of Engineering Materials and Technology

Volumn 130, Issue 4, 2008, Pages 0410051-04100516

  Bednarcyk, Brett A ^a   Aboudi, Jacob ^b   Arnold, Steven M ^a   Sullivan, Roy M ^a  

^a NASA GLENN RESEARCH CENTER   (United States)

^b TEL AVIV UNIVERSITY   (Israel)

Author keywords

[No Author keywords available]

Indexed keywords

NASA; OIL FIELD EQUIPMENT; POLYMERS; PORE PRESSURE; SPACE SHUTTLES; THERMAL EXPANSION;

COMPARISON OF MODELS; EXTERNAL FUEL TANKS; HIGH-FIDELITY GENERALIZED METHOD OF CELLS; MICRO-MECHANICAL MODELING; POLYMER MATERIALS; SPRAY ON FOAM INSULATION; TEMPERATURE CHANGES; THERMAL EXPANSION BEHAVIOR;

FUEL TANKS;

EID: 54949104721     PISSN: 00944289     EISSN: None     Source Type: Journal    
DOI: 10.1115/1.2969247     Document Type: Article

References (45)

1. Gehman, H. W., Barry, J. L., Deal, D. W., Hallock, J. N., Hess, K. W., Hubbard, G. S., Logsdon, J. M., Osheroff, D. D., Ride, S. K., Tetrault, R. E., Turcotte, S. A., Wallace, S. B., and Widnall, S. E., 2003, Columbia Accident Investigation Board Report, Vol. I, Government Printing Office, Washington, DC.
2. Kharkovsky, S., Hepburn, F., Walker, J., and Zoughi, R., 2005, "Nondestructive Testing of the Space Shuttle External Tank Spray-On-Foam Insulation Using Near Field and Focused Millimeter Wave Techniques," Mater. Eval., 63, pp. 516-522.
3. Cockrell, C. E., Barnes, R. S., Belvin, H. L., Allmen, J., and Otero, A., 2005 "NASA Research Center Contributions to Space Shuttle Return to Flight," Proceedings of the 47st AIAA ASME SAE ASEE Joint Propulsion Conference and Exhibit, Tucson, AZ, July, AIAA Paper No. 2005-3626.
4. Walker, J. L., and Richter, J. D., 2006, "Nondestructive Evaluation of Foam Insulation for the External Tank Return to Flight," Proceedings of the 47th AIAA/ASME/ASCE/AHS/ASC Structures, Structural Dynamics, and Materials Conference, Newport, RI, May, AIAA Paper No. 2006-4601.
5. Hillburger, M. W., and James, M. A., 2006, "Fracture Characterization of a Closed-Cell Foam Material Using a Full-Field Displacement and Strain Measurement Technique," Proceedings of the 47th AIAA/ASME/ASCE/AHS/ASC Structures, Structural Dynamics, and Materials Conference, Newport, RI, May, AIAA Paper No. 2006-2200.
6. Hillburger, M. W, and Nemeth, M. P., 2006, "Application of Video Image Correlation Techniques to the Space Shuttle External Tank Foam Materials," Proceedings of the 47th AIAA/ASME/ASCE/AHS/ASC Structures, Structural Dynamics, and Materials Conference, Newport, RI, May, AIAA Paper No. 2006-2199.
7. Sullivan, R. M., Ghosn, L. J., and Lerch, B. A., 2008, "A General Tetrakaidecahedron Model for Open-Celled Foams," Int. J. Solids Struct., 45, pp. 1754-1765.
8. Aboudi, J., 2004, "The Generalized Method of Cells and High-Fidelity Generalized Method of Cells Micromechanical Models-A Review," Mech. Adv. Mater. Structures, 11, pp. 329-366.
9. Aboudi, J., Pindera, M. J., and Arnold, S. M., 2003, "Higher-Order Theory for Periodic Multiphase Materials With Inelastic Phases," Int. J. Plast., 19, pp. 805-847; see also NASA Report No. NASA/TM-2002-211469.
10. Aboudi, J., 2001, "Micromechanical Analysis of Fully Coupled Electro- Magneto-Thermo-Elastic Multiphase Composites," Smart Mater. Struct., 10, pp. 867-877.
11. Aboudi, J., and Gilat, R., 2005, "Micromechanical Analysis of Lattice Blocks," Int. J. Solids Struct., 42, pp. 4372-4392.
12. Gibson, L. J., and Ashby, M. F., 1988, Cellular Solids Structure and Properties, Pergamon, New York.
13. Zhu, H. X., Knott, J. F., and Mills, N. J., 1997, "Analysis of the Elastic Properties of Open-Cell Foams With Tetrakaidecaheral Cells," J. Mech. Phys. Solids, 45(3), pp. 319-343.
14. Mills, N. J., and Gilchrist, A., 1997, "The Effects of Heat Transfer and Poisson's Ratio on the Compressive Response of Closed Cell Polymer Foams," Cell. Polym., 16, pp. 87-109.
15. Mills, N. J., and Zhu, X. H., 1999, "The High Strain Compression of Closed- Cell Polymer Foams," J. Mech. Phys. Solids, 47, pp. 669-695.
16. Almanza, O., Masso-Moreu, Y., Mills, N. J., and Rodriguez-Perez, M. A., 2004, "Thermal Expansion Coefficient and Bulk Modulus of Polyethylene Closed-Cell Foams," J. Polym. Sci., Part B: Polym. Phys., 42, pp. 3741-3749.
17. Renz, R., and Ehrenstein, G. W., 1982, "Calculations of Deformation of Cellular Plastics by Applying the Finite Element Method," Cell. Polym., 1, pp. 5-13.
18. Simone, A. E., and Gibson, L. J., 1998, "Effects of Solid Distribution on the Stiffness and Strength of Metallic Foams," Acta Mater., 46, pp. 2139-2150.
19. Grenestedt, J. L., and Bassinet, F., 2000, "Influence of Cell Wall Thickness Variations on Elastic Stiffness of Closed-Cell Cellular Solids," Int. J. Mech. Sci., 42, pp. 1327-1338.
20. Roberts, A. P., and Garboczi, E. J., 2001, "Elastic Moduli of Model Random Three-Dimensional Closed-Cell Cellular Solids," Acta Mater., 49, pp. 189-197.
21. Sanders, W. S., and Gibson, L. J., 2003, "Mechanics of Hollow Sphere Foams," Mater. Sci. Eng., A, 347, pp. 70-85.
22. Sue, J., and Whitcomb, J., 2006, "The Effect of Microstructure on the Stiffness and Strength of Closed Cell Foams," Proceedings of the 47th AIAA/ASME/ ASCE/AHS/ASC Structures, Structural Dynamics, and Materials Conference, Newport, RI, May, AIAA Paper No. 2006-2097.
23. Ghosn, L. J., Sullivan, R. M., and Lerch, B. A., 2006, "A Micromechanics Finite Element Model for Studying the Mechanical Behavior of BX-265 Spray-On Foam Insulation," Presented at the 43rd Annual Technical Meeting of the Society of Engineering Science, Aug., The Pennsylvania State University, University Park, PA.
24. 2006, ABAQUS Finite Element Analysis Software, ABAQUS, Inc., Providence, RI.
25. Ghosn, L. J., and Sullivan, R. M., 2006, "Porous Media Approach for Modeling Closed Cell Foam," Presented at the 43rd Annual Technical Meeting of the Society of Engineering Science, Aug., The Pennsylvania State University, University Park, PA.
26. Bergstrom, J. S., 2006, "Advanced Finite Element Modeling of Polymer Foam Components," Proceedings of the ABAQUS Users' Conference, Boston, MA, May.
27. Kitazono, K., Sato, E., and Kuribayashi, K., 2003, "Application of Mean-Field Approximation to Elastic Plastic Behavior of Metal Foams," Acta Mater., 51, pp. 4823-4836.
28. Mori, T., and Tanaka, K., 1973, "Average Stress in Matrix and Average Elastic Energy of Material With Misfitting Inclusions," Acta Metall., 21, pp. 571-574.
29. Lerch, B. A., and Sullivan, R. M., 2008, "Experimental Investigation of Space Shuttle BX-265 Foam," NASA Report No. NASA/TM-2008-215292.
30. Bednarcyk, B. A., Arnold, S. M., Aboudi, J., and Pindera, M.-J., 2004, "Local Field Effects in Titanium Matrix Composites Subject to Fiber-Matrix Debonding," Int. J. Plast., 20, pp. 1707-1737.
31. Arnold, S. M., Bednarcyk, B. A., and Aboudi J., 2001, "Thermo-Elastic Analysis of Internally Cooled Structures Using a Higher Order Theory," NASA, Report No. NASA/TM2001-210702.
32. Wells, D. N., 2006, private communication.
33. Morgan, K., 2006, "External Tank Return to Flight Test Report (Fracture Toughness: Phase 2)," Lockheed Martin Space Systems Company, Report No. 802-9772.
34. Chen, W.-F., and Saleeb, A. F., 1982, Constitutive Equations for Engineering Materials, Vol. 1, Wiley, New York.
35. Ashby, M. F., and Jones, D. R. H., 1980, Engineering Materials I, Pergamon, New York.
36. Lerch, B. A., 2007, private communication.
37. Sullivan, R. M., Ghosn, L. J., and Lerch, B. A., 2008, "An Elongated Tetrakaidecahedron Model for Space Shuttle External Tank Foams," NASA, Report No. NASA/TP-2008-215137.
38. Lerch, B. A., and Sullivan, R. M., 2006, "Thermal Expansion of Polyurethane Foam," Presented at the 43rd Annual Technical Meeting of the Society of Engineering Science, Aug., The Pennsylvania State University, University Park, PA.
39. Wright, L. S., and Lerch, B. A., 2005, "Characterization of Space Shuttle Insulative Materials," NASA, Report No. NASA/TM-2005-213596.
40. Lerch, B. A., 2006, private communication.
41. 2005, Cambridge engineering selector V4, Granta Design Limited, Cambridge, UK.
42. Bowman, F., 1958, Introduction to Bessel Functions, Dover, New York.
43. Wolfram, S., 1999, The Mathematica Book, 4th ed., Wolfram Media, Cambridge University Press, Cambridge, UK.
44. Stokes, E. H., 2006, "Thermal Expansion of Three Closed Cell Polymeric Foams at Cryogenic Temperatures," Presented at the 43rd Annual Technical Meeting of the Society of Engineering Science, Aug., The Pennsylvania State University, University Park, PA.
45. 1994, Modem Plastics Encyclopedia '95, edited by P. A. Toensmeier, Vol. 71, McGraw-Hill, New York.