New algorithm for calibration of instantaneous cutting-force coefficients and radial run-out parameters in flat end milling

Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture

Volumn 221, Issue 6, 2007, Pages 1007-1019

  Wan, M ^a   Zhang, W H ^a   Tan, G ^a   Qin, G H ^a  

^a NORTHWESTERN POLYTECHNICAL UNIVERSITY   (China)

Author keywords

Cutting force model; Flat end milling; Instantaneous cutting force coefficients; Instantaneous uncut chip thickness

Indexed keywords

ALGORITHMS; CUTTING; LINEAR EQUATIONS; PARAMETER ESTIMATION; PERTURBATION TECHNIQUES; THICKNESS MEASUREMENT;

CUTTING-FORCE MODELS; FLAT END MILLING; INSTANTANEOUS CUTTING-FORCE COEFFICIENTS; INSTANTANEOUS UNCUT CHIP THICKNESS;

MILLING (MACHINING);

EID: 34748846863     PISSN: 09544054     EISSN: None     Source Type: Journal    
DOI: 10.1243/09544054JEM515     Document Type: Article

References (24)

1. Budak, E. and Altintas, Y. Flexible milling force model for improved surface error predictions. In Proceedings of the ASME European Joint Conference on Engineering systems design and analysis, Istanbul, Turkey, 1992, PD-Vol. 47-1, pp. 89-94 (American Society of Mechanical Engineers, New York).
2. Budak, E. and Altintas, Y. Modeling and avoidance of static form errors in peripheral milling of plates. Int. J. Mach. Tools Mf., 1995, 35, 459-476.
3. Wan, M., Zhang, W. H., Qiu, K. P., Gao, T., and Yang, Y. H. Numerical prediction of static form errors in peripheral milling of thin-walled workpieces with irregular meshes. Trans. ASME, J. Mfg. Sei Engng, 2005,127, 13-22.
4. Sarhan, A., Saved, R., Nassr, A. A., and El-Zahry, R. M. Interrelationships between cutting force variation and tool wear in end-milling. J. Mater. Processing Technol., 2001, 109, 229-235.
5. Kim, S. K. and Lee, S.-Y. Chatter prediction of end milling in a vertical machining center. J. Sound Vibr., 2001, 241, 567-586.
6. Kline, W. A., DeVor, R. E., and Lindberg, J. R. The prediction of cutting forces in end milling with application to cornering cuts. Int. J. Mach. Tool Des. Res., 1982,22, 7-22.
7. Larue, A. and Anselmetti, B. Deviation of a machined surface in flank milling. Int. J. Mach. Tools Mf., 2003, 43, 129-138.
8. Altintas, Y. and Spence, A. End milling force algorithms for CAD systems. Ann. CIRP, 1991, 40(1), 31-34.
9. Budak, E., Altintas, Y., and Armarego, E. J. A. Prediction of milling force coefficients from orthogonal cutting data. Trans. ASME, J. Mfg. Sci. Engng, 1996, 118, 216-224.
10. Gradišek, J., Kalveram, M., and Weinert, K. Mechanistic identification of specific force coefficients for a general end mill. Int. J. Mach. Tools Mf., 2004, 44, 401-414.
11. Kline, W. A. and DeVor, R. E. The effect of runout on cutting geometry and forces in end milling. Int. J. Mach. Tool Des. Res., 1983, 23, 123-140.
12. Sutherland, J. W. and DeVor, R. E. An improved method for cutting force and surface error prediction in flexible end milling systems. Trans. ASME, J. Engng. Industry, 1986, 108, 269-279.
13. Wan, M. and Zhang, W. H. Calculations of chip thickness and cutting forces in flexible end milling. Int. J. Advd Mfg Technol., 2006, 29, 637-647.
14. Wang, J.-J. J. and Liang, S. Y. Chip load kinematics in milling with radial cutter runout. Trans. ASME, J. Engng Industry, 1996, 118, 111-116.
15. Stevens, A. J. and Liang, S. Y. Runout rejection in end milling through two-dimensional repetitive force control. Mechatronics, 1995, 5, 1-13.
16. Hekman, K. A. and Liang, S. Y. In-process monitoring of end milling cutter runout. Mechatronics, 1997,7, 1-10.
17. Armarego, E. J. A. and Despande, N. P. Computerized predictive cutting model for cutting forces in endmilling including eccentricity effects. Ann. CIRP, 1989, 38(1), 45-49.
18. Liang, S. Y. and Wang, J.-J. J. Milling force convolution modeling for identification of cutter axis offset. Int. J. Mach. Tools Mf., 1994, 34, 1177-1190.
19. Zheng, L. and Liang, S. Y. Identification of cutter axis tilt in end milling. Trans. ASME, J. Manuf Sci. Engng, 1997, 119, 178-185.
20. Wang, J.-J. J. and Zheng, C. M. Identification of cutter offset in end milling without a prior knowledge of cutting coefficients. Int. J. Mach. Tools Mf., 2003, 43, 687-697.
21. Yun, W. S. and Cho, D. W. Accurate 3D cutting force prediction using cutting-condition-independent coefficients in end milling. Int. J. Mach. Tools Mf., 2001, 41, 463-478.
22. Ko, J. H., Yun, W. S., Cho, D. W., and Ehmann, K. F. Development of a virtual machining system, Part 1: approximation of the size effect for cutting force prediction. Int. J. Mach. Tools Mf., 2002, 42, 1595-1605.
23. Ko, J. H. and Cho, D. W. 3D ball-end milling force model using instantaneous cutting force coefficients. Trans. ASME, J. Mfg Sci. Engng, 2005, 127, 1-12.
24. Seethaler, R. S. and Yellowley, I. The identification of radial runout in milling operations. Trans ASME, J. Mfg Sci. Engng, 1999, 121, 524-531.