Effect of heat treatments on HVOF hydroxyapatite coatings

Journal of Thermal Spray Technology

Volumn 16, Issue 2, 2007, Pages 220-228

  Fernandez J ^a   Gaona, M ^a   Guilemany, J M ^a  

^a UNIVERSITY OF BARCELONA   (Spain)

Author keywords

Adhesion test; Heat treatment; High velocity oxy fuel spraying; Hydroxyapatite; Immersion test

Indexed keywords

HIGH-VELOCITY OXY-FUEL PROCESS; HIGHLY CRYSTALLINE HYDROXYAPATITE POWDER; IMMERSION TEST;

ADHESION; CRYSTALLIZATION; HYDROXYAPATITE; POWDER COATINGS; RIETVELD ANALYSIS; THERMAL SPRAYING;

INORGANIC COATINGS;

EID: 34548788641     PISSN: 10599630     EISSN: None     Source Type: Journal    
DOI: 10.1007/s11666-007-9034-7     Document Type: Review

References (55)

1. W. Suchanek, M. Yoshimura. Processing and Properties of Hydroxyapatite-based Biomaterials for Use as Hard Tissue Replacement Implants. J. Mater. Res., 1998, 13(1), p 94-117
2. K. de Groot, J.G.C Wolke, J.A. Jansen. Calcium Phosphate Coatings or Medical Implants. Proc. Inst. Mech. Eng. [H], 1998, 212(2), p 137-147
3. R.G.T. Geesink, K. de Groot, C.P.A.T. Klein. Chemical Implant Fixation using Hydroxylapatite Coatings. The Development of a Human Total Hip Prosthesis for Chemical Fixation to Bone using Hydroxyl-apatite Coatings on Titanium Substrates. Clin. Orthop. Rel. Res., 1987, 225, p 147-170
4. C.A. Simmons, N. Valiquette, R.M. Pilliar. Osseointegration of Sintered Porous-surfaced and Plasma spray-coated Implants: An Animal Model Study of Early Postimplantation Healing Response and Mechanical Stability. J. Biomed. Mat. Res., 1999, 47(2), p 127-138
5. G. Willmann. Coating of Implants with Hydroxyapatite-Material. Connections between Bone and Metal. Adv. Eng. Mat., 1999, 1(2), p 95-105
6. W.L. Jaffe, D.F. Scott. Total Hip Arthroplasty with Hydroxyapatite-Coated Hip Implants. J. Bone Joint Surg. Am., 1996, 78(12), p 1918-1934
7. W. Weng, J.L. Baptista. Alkoxide Route for Preparing Hydroxyapatite and its Coating. Biomaterials, 1998, 19(1-3), p 125-131
8. D. Shi, G. Jiang, J. Bauer. The Effect of Structural Characteristics on the In vitro Bioactivity of Hydroxyapatite. J. Biomed. Res. Appl. Biomater., 2002, 63(1), p 71-78
9. Y. Fu, A.W. Batchelor, K.A. Khor. Fretting Wear Behavior of Thermal Sprayed Hydroxyapatite Coating Lubricated with Bovine Albumin. Wear, 1999, 230(1), p 98-102
10. O.S. Yildirim, B. Aksakal, H. Celik, Y. Vangolu, A. Okur. An Investigation of the Effects of Hydroxyapatite Coatings on the Fixation Strength of Cortical Screws. Med. Eng. Phys., 2005, 27(3), p 221-228
11. A.M. Ektessabi, M. Hamdi. Characterization of Calcium Phosphate Bioceramic Films using Ion Beam Analysis Techniques. Surf. Coat. Technol., 2002, 153(1), p 10-15
12. Y. Yang, K.H. Kim, J.L. Ong. A Review on Calcium Phosphate Coatings Produced using a Sputtering Process-an Alternative to Plasma Spraying. Biomaterials, 2005, 26(3), p 327-337
13. H.M. Kim. Ceramic Bioactivity and Related Biomimetic Strategy. Curr. Opin. Sol. State Mat. Sci., 2003, 7(4-5), p 289-299
14. S. Leeuwenburgh, P. Layrolle, F. Barrère, J. de Bruijn, J. Schoonman, C.A. van Blitterswijk, K. de Groot. Osteoclastic Resorption of Biomimetic Calcium Phosphate Coatings In vitro. J. Biomed. Mater. Res., 2001, 56(2), p 208-215
15. J. Fernández, M. Gaona, J.M. Guilemany. Tribological Study of Plasma Hydroxyapatite Coatings. Bioceramics 16. Key Eng. Mat., 2004, 254-256, p 383-386
16. N. Aebli, J. Krebs, H. Stich, P. Schawalder, M. Walton, D. Schwenke, H. Gruner, B. Gasser, J.C. Theis. In vivo Comparison of the Osseointegration of Vacuum Plasma Sprayed Titanium and Hydroxyapatite Coated Implants. J. Biomed. Mater. Res: A, 2003, 66A(2), p 356-363
17. J. Fernández, J. M. Guilemany, and M. Gaona, High Crystallinity Degree Hydroxyapatite Coatings using HVOF Spraying, Conference Proceedings ITSC, E. Lugscheider, Ed., May 2-4, 2005, Basel, Switzerland (ISBN 3-87155-793-5) Ed., DVS/IIW/ASM-TSS, 2005, p 1219-1224
18. L. Sun, C.C. Berndt, K.A. Gross, A. Kucuk. Material Fundamentals and Clinical Performance of Plasma-sprayed Hydroxyapatite Coatings: A Review. J. Biomed. Mater. Res: Appl. Biomater., 2001, 58(5), p 570-592
19. L. Sun, C.C. Berndt, K.A. Khor, H.N. Cheang, K.A. Gross. Surface Characteristics and Dissolution Behavior of Plasma-sprayed Hydroxyapatite Coating. J. Biomed. Mater. Res., 2002, 62(2), p 228-236
20. P. Chean, K.A. Khor. Addressing Processing Problems Associated with Plasma Spraying of Hydroxyapatite Coatings. Biomaterials, 1996, 17(5), p 537-544
21. V. V. Sobolev, J. M. Guilemany, and J. Nutting, High Velocity Oxyfuel Spraying. Theory, Structure-Property Relationships and Applications, Leeds (UK), Maney, 2004, p. 7-17, ISBN 1-902653-72-6
22. K.A. Khor, A. Vreeling, Z.L. Dong, P. Cheang. Laser Treatment of Plasma Sprayed HA coating. Mater. Sci. Eng. A., 1999, 266(1), p 1-7
23. Y. Fu, A.W. Batchelor. Hot Isostatic Pressing of Hydroxyapatite Coating for Improved Fretting Wear Resistance. J. Mat. Sci. Lett., 1998, 17(20), p 1695-1696
24. Y.W. Gu, N.H. Loh, K.A. Khor, S.B. Tor, P. Cheang. Spark Plasma Sintering of Hydroxyapatite. Biomaterials, 2002, 23(1), p 37-43
25. C.F. Feng, K.A. Khor, S.W.K. Kweh, P. Cheang. Thermally Induced Crystallization of Amorphous Calcium Phosphate in Plasma Spheroidised Hydroxyapatite Powders. Mater. Lett., 2002, 46(4), p 229-234
26. Z.E. Erkmen. The Effect of Heat Treatment on the Morphology of D-Gun Sprayed Hydroxyapatite Coatings. J. Biomed. Mater. Res.: Appl. Biomater., 1999, 48(6), p 861-868
27. H. Li, K.A. Khor, P. Cheang. Properties of Heat-treated Calcium Phosphate Coatings Deposited by High-velocity Oxy-fuel (HVOF) Spray. Biomaterials, 2002, 23(10), p 2105-2112
28. J.R. Davis, Ed., Metals Handbook, 9th ed. (Metals Park, Ohio), American Society for Metals, 1998, p 575-588, ISBN 0871706547 (prepared under the direction of the ASM International Handbook Committee)
29. R.M. Wilson, J.C. Elliott, S.E.P. Dowker. Rietveld Refinement of Crystallographic Structure of Human Dental Enamel Apatites. Am. Miner., 1999, 84, p 1406
30. T. Kokubo, H. Kushitani, S. Sakka. Solutions Able to Reproduce In vivo Surface-structure Changes in Bioactive Glass-ceramic A-W3. J. Biomed. Mater. Res., 1990, 24(6), p 721-734
31. Standard Test Method for Tension Testing of Calcium Phosphate and Metal Coatings, F1147-01, ASTM Standards on disc, Philadelphia, Pa, ASTM, 2001
32. Card No. 9-432, Powder Diffraction File: Inorganic Phases, Joint Committee on Powder Diffraction Standards, Swarthmore, 1986
33. R.M. Wilson, J.C. Elliott, S.E.P. Dowker, R.I. Smith. Rietveld Structure Refinement of Precipitated Carbonate Apatite using Neutron Diffraction Data Biomaterials, 25(11), 2004, 2205-2213
34. T. Leventouri Synthetic and Biological Hydroxyapatites: Crystal Structure Questions. Biomaterials, 27(18), (2006), 3339-3342
35. K. Nakamoto, Infrared and Raman Spectra of Inorganic and Coordination Compounds (New York), Wiley, 1986, ISBN 0-471-01066-9472-478
36. R.S. Lima, K.A. Khor, H. Li, P. Cheang, B.R. Marple. HVOF Spraying of Nanostructured Hydroxyapatite for Biomedical Applications. Mat. Sci. Eng. A, 2005, 396(1-2), p 181-187
37. H.C. Gledhill, I.G. Turner, C. Doyle. Direct Morphological Comparison of Vacuum Plasma Sprayed and Detonation Gun Sprayed Hydroxyapatite Coatings for Orthopaedic Applications. Biomaterials, 1999, 20(4), p 315-322
38. K.A. Gross, C.C. Berndt, R. Dinnebier, P. Stephens. Oxyapatite in Hydroxyapatite Coatings. J. Mater. Sci., 1998, 33(15), p 3985-3991
39. I. Rehman, W. Bonfield. Characterization of Hydroxyapatite and Carbonated Apatite by Photo Acoustic FTIR Spectroscopy. J. Mater. Sci: Mat. Med., 1997, 8(1), p 1-4
40. J. C. Elliot. Structure and Chemistry of the Apatites and Other Calcium Orthophosphates, Studies in Inorganic Chemistry, J.C. Elliott, Ed., (Amsterdam), Elsevier, 1994 ISBN: 0-444-81582-1
41. J. Li, H. Liao, M. Sjöström. Characterization of Calcium Phosphates Precipitated from Simulated Body Fluid of Different Buffering Capacities. Biomaterials, 1997, 18(10), p 743-747
42. K. Hyakuna, T. Yamamuro, Y. Kotoura, M. Oka, T. Nakamura, T. Kokubo, H. Kushitani. Surface Reactions of Calcium Phosphate Ceramics to Various Solutions. J. Biomed. Mater. Res., 1990, 24(4), p 471-478
43. S.R. Radin, P. Ducheyne. Plasma Spraying Induced Changes in Calcium Phosphate Ceramics and Effect on In vitro Stability. J. Mater. Sci. Mater. Med., 1992, 3(1), p 33-42
44. G. Montel, G. Bonel, J.-C. Trombe, J.-C. Heughebaert, C. Rey. Progres dans le domaine de la chimie des composes phosphores solides a structure d'apatite. Application a la biologie et au traitement des minerais, Pure Appl. Chem., 1980, 52, p. 973-987
45. K.A. Gross, C.C. Bernd. Thermal Processing of Hydroxyapatite for Coating Production. J. Biomed. Mater. Res., 1998, 39(4), p 580-587
46. J. Weng, X.G. Liu, X.D. Li, X.D. Zhang. Intrinsic Factors of Apatite Influencing its Amorphization during Plasma-spray Coating. Biomaterials, 1995, 16(1), p 39-44
47. K.A. Gross, C.C. Berndt, H. Herman. Amorphous Phase Formation in Plasma-sprayed Hydroxyapatite Coatings. J. Biomed. Mater. Res., 1998, 39(3), p 407-414
48. K. A. Khor and P. Cheang, "Characterization of Plasma-sprayed Hydroxyapatite Powders and Coatings," Thermal Sprayed Coatings. Research, Design and Applications, C.C. Berndt and T.F. Bernecki, Ed., ASM International, Anaheim, CA, 1993, p 347-352
49. S. Dyshlovenko, B. Pateyron, L. Pawlowski, and D. Murano, Corrigendum to "Numerical Simulation of Hydroxyapatite Powder Behaviour in Plasma Jet", [Surf. Coat. Technol. 2004, 179, p 110-117] Surf. Coat. Technol, 2004, 187, p 408-409
50. S. Maruno, K. Hayashi, Y. Sumi, Y.F. Wan, and H. Iwata, CRC Handbook of Bioactive Ceramics, 2nd ed. T. Yamamuro, L.L. Hench, and J. Wilson, Ed., CRC Press, Boca Raton, USA, 1991, p 187-193
51. L. Sun, C.C. Berndt, R.S. Lima, A. Kucuk, and K.A. Khor, Effects of Spraying Parameters on Phase Formation and Distribution in Plasma-Sprayed Hydroxyapatite Coatings, International Thermal Spray Conference 2000. Thermal Spray: Surface Engineering via Applied Research, C.C. Berndt, Ed., May 8-11, 2000 (Montréal, Québec, Canada), ASM International, 2000
52. J. Chen, W. Tong, Y. Cao, J. Feng, X. Zhang. Effect of atmosphere on phase transformation in plasma-sprayed hydroxyapatite coatings during heat treatment. J. Biomed. Mat. Res., 1997, 34(1), p 15-20
53. Y.C. Tsui, C. Doyle, T.W. Clyne. Plasma Sprayed Hydroxyapatite Coatings on Titanium Substrates Part 1: Mechanical Properties and Residual Stress Levels. Biomaterials, 1998, 19(22), p 2015-2029
54. P.L. Silva, J.D. Santos, F.J. Monteiro, J.C. Knowles. Adhesion and Microstructural Characterization of Plasma-sprayed Hydroxyapatite/glass ceramic Coatings onto Ti-6Al-4V. Surf. Coat. Tech., 1998, 102(3), p 191-196
55. ISO 13779-2 Implants for Surgery - Hydroxyapatite - Part 2: Coating of Hydroxyapatite, International Organization for Standardization