Micro-mechanical modeling of machining of FRP composites - Cutting force analysis

Composites Science and Technology

Volumn 67, Issue 3-4, 2007, Pages 579-593

  Rao, G Venu Gopala ^a   Mahajan, P ^a   Bhatnagar, N ^a  

^a INDIAN INSTITUTE OF TECHNOLOGY DELHI   (India)

Author keywords

Cohesive zone model; Composites; Cutting forces; Finite element method; Machining

Indexed keywords

BENDING (DEFORMATION); CARBON FIBER REINFORCED PLASTICS; CUTTING; DEBONDING; ELASTIC MODULI; FINITE ELEMENT METHOD; GLASS FIBER REINFORCED PLASTICS; MACHINING; MATHEMATICAL MODELS; YIELD STRESS;

COHESIVE ZONE MODEL; TWO-PHASE MICRO-MECHANICAL MODEL;

COMPOSITE MICROMECHANICS;

CARBON FIBER; COMPUTER SIMULATION; ELASTOPLASTICITY; FIBER REINFORCED COMPOSITE; FINITE ELEMENT ANALYSIS; GLASS FIBER; STRENGTH; TENSILE PROPERTY;

EID: 33845911976     PISSN: 02663538     EISSN: None     Source Type: Journal    
DOI: 10.1016/j.compscitech.2006.08.010     Document Type: Article

References (26)

1. Koplev A., Lystrup Aa., and Vorm T. The cutting process, chips, and cutting forces in machining CFRP. Composites 14 4 (1983) 371-376
2. Caprino G, Santo L, Iorio I. Chip formation mechanisms in machining unidirectional carbon fiber reinforced plastics. In: Proceedings of the 3rd AITEM Congress, Salerno, Italy; 1997. p. 65-72.
3. Arola D., Ramulu M., and Wang D.H. Chip formation in orthogonal trimming of graphite/epoxy composite. Composites A 27 (1996) 121-133
4. Bhatnagar N., Ramakrishnan N., Naik N.K., and Komanduri R. On the machining of fiber reinforced plastic (FRP) composite laminates. Int J Mach Tool Manufact 35 5 (1995) 701-716
5. Wang X.M., and Zhang L.C. An experimental investigation into the orthogonal cutting of unidirectional fiber reinforced plastics. Int J Mach Tool Manufact 43 (2003) 1015-1022
6. Pwu H.Y., and Hocheng H. Chip formation model of cutting fiber reinforced plastics perpendicular to fiber axis. Trans ASME J Manuf Sci Eng 120 (1998) 192-196
7. Arola D., and Ramulu M. Orthogonal cutting of fiber reinforced composites: a finite element analysis. Int J Mech Sci 39 5 (1997) 597-613
8. Wang D.H., Ramulu M., and Arola D. Orthogonal cutting mechanisms of graphite/epoxy composite. Part-I. Unidirectional Laminate. Int J Mach Tool Manufact 35 12 (1995) 1623-1638
9. Zhang L., Zhang H., and Wang X. A force prediction model for cutting unidirectional fiber-reinforced plastics. Mach Sci Technol 5 3 (2001) 293-305
10. Mahdi M., and Zhang L. A finite element model for the orthogonal cutting of fiber-reinforced composite materials. J Mater Process Technol 113 (2001) 373-377
11. Arola D., Sultan M.B., and Ramulu M. Finite element modeling of edge trimming fiber reinforced plastics. Trans ASME J Manuf Sci Eng 124 (2002) 32-41
12. Nayak D., Bhatnagar N., and Mahajan P. Machining studies of UD-FRP composites. Part-2. Finite element analysis. Mach Sci Technol 9 (2005) 503-528
13. Hibbit K.A.S. ABAQUS theory and user manuals version 6.5 (2005), ABAQUS Inc., USA
14. Kozey Victor V., Jiang H., Mehta V.R., and Kumar S. Compressive behavior of materials. Part II. High-performance fibers. J Mater Res 10 4 (1995) 1044-1061
15. Kawabata S. Measurement of the transverse mechanical properties of high-performance fibers. J Text Inst 81 4 (1990) 432-447
16. Thomas H., Bodo F., Masaki H., Shojiro O., and Karl S. Microscopic yielding of CF/epoxy composites and the effect on the formation of thermal residual stresses. Compos Sci Technol 65 (2005) 1626-1635
17. Naoyuki O., and David J.J. Longitudinal compressive behaviour and microstructure of PAN-based carbon fibres. Carbon 39 (2001) 635-645
18. King T.R., Blackketter D.M., Walrath D.E., and Adams D.F. Micromechanics prediction of the shear strength of carbon fiber/epoxy matrix composites: the influence of the matrix and interface strengths. J Compos Mater 26 4 (1992) 558-573
19. Meurs P.F.M., Schrauwen B.A.G., Schreurs P.J.G., and Peijs T. Determination of the interfacial normal strength using single fiber model composites. Composites A 29 (1998) 1027-1034
20. DiFrancia C., Ward Thomas C., and Claus Richard O. The single-fiber pull-out test 1: review and interpretation. Composites A 27 (1996) 597-612
21. Odegard G., and Kumosa M. Determination of shear strength of unidirectional composite materials with the Iosipescu and 10° off-axis shear tests. Compos Sci Technol 60 (2000) 2917-2943
22. Crawford R.J. Plastics engineering. 3rd ed. (1998), Butterworth-Heinemann, Oxford p. 22-3
23. Wu W., Verpoest I., and Janis V. Prediction of energy release rate due to the growth of an interface crack by variational analysis. Compos Sci Technol 60 (2000) 351-360
24. Xu X.P., and Needleman A. Numerical simulations of fast crack growth in brittle solids. J Mech Phys Solid 42 9 (1994) 1397-1434
25. Rahulkumar P., Jagota A., Bennison S.J., and Saigal S. Cohesive element modeling of viscoelastic fracture: application to peel testing of polymers. Int J Solid Struct 37 (2000) 1873-1897
26. Chai H. Fracture mechanics analysis of thin coatings under plane-strain indentation. Int J Solid Struct 40 (2003) 591-610