Rolling contact fatigue life of finish hard machined surfaces. Part 1. Model development

Wear

Volumn 261, Issue 5-6, 2006, Pages 485-491

  Choi, Youngsik ^a   Liu, C Richard ^a  

^a SCHOOL OF INDUSTRIAL ENGINEERING   (United States)

Author keywords

Hard machining; Life model; Micro hardness; Residual stress; Rolling contact fatigue; Stress intensity factor

Indexed keywords

CRACK INITIATION; GRAPH THEORY; MATHEMATICAL MODELS; MICROHARDNESS; RESIDUAL STRESSES;

HARD MACHINING; LIFE MODELS; ROLLING CONTACT FATIGUE; STRESS INTENSITY FACTOR;

FATIGUE OF MATERIALS;

CRACK INITIATION; FATIGUE OF MATERIALS; GRAPH THEORY; MATHEMATICAL MODELS; MICROHARDNESS; RESIDUAL STRESSES;

EID: 33747794998     PISSN: 00431648     EISSN: None     Source Type: Journal    
DOI: 10.1016/j.wear.2005.12.002     Document Type: Article

References (23)

1. C.R. Liu, S.R. Agha, US Patent, submitted 2002, approved 2005, will be granted.
2. C.R. Liu, S. Mittal, US Patent 5 878 496, (1999).
3. C.R. Liu, Single-step finishing, Presented at McGill Manufacturing Company and Timken Company, October 1989.
4. König W., Klinger M., and Link R. Machining hard materials with geometrically defined cutting edges-field of applications and limitations. Ann. CIRP 39 1 (1990) 61-64
5. Liu C.R., and Mittal S. Single-step superfinish hard machining: feasibility and feasible cutting conditions. Rob. Comput. Integr. Manuf. 12 1 (1996) 15-27
6. Liu C.R., and Mittal S. Single-step superfinishing using hard machining resulting in superior surface integrity. J. Manuf. Syst. 14 2 (1995) 124-133
7. Agha S.R., and Liu C.R. Experimental study on the performance of superfinish hard turned surfaces in rolling contact. Wear 244 (2000) 52-59
8. Liu C.R., and Mittal S. Optimal pre-stressing the surface of a component by superfinish hard turning for maximum fatigue life in rolling contact. Wear 219 (1998) 128-140
9. Harris T.A. Rolling Bearing Analysis (2001), Wiley-Interscience, New York pp. 1061-1063 (Chapter 27)
10. Lawrence F.V., Mattos R.J., Higashida Y., and Burk J.D. Estimating the fatigue crack initiation life at welds. ASTM STP 648 (1978) 134-158
11. Bormetti E., Donzella G., and Mazzu A. Surface and subsurface cracks in rolling contact fatigue of hardened components. Tribol. Trans. 45 3 (2002) 274-283
12. Leng X., Chen Q., and Shao E. Initiation and propagation of case crushing cracks in rolling contact fatigue. Wear 122 (1988) 33-43
13. Basquin O.H. The experimental law of endurance tests. ASTM 10 (1910) 625-630
14. Stephens R.I., Fatemi A., Stephens R.R., and Fuchs H.O. Metal Fatigue in Engineering (2001), Wiley-Interscience, New York pp. 70-74 (Chapter 4)
15. S.R. Agha, Fatigue performance of superfinish hard turned surfaces in rolling contact, Ph.D. Thesis, Purdue University, 2000.
16. Jiang B., Zheng X., and Wang M. Calculation for rolling contact fatigue life and strength of case-hardened gear materials by computer. J. Test. Eval. 21 1 (1993) 9-13
17. Fleming J.R., and Suh N.P. The relationship between crack propagation rates and wear rates. Wear 44 (1977) 57-64
18. Chen Q., Leng X., and Shao E. Influence of microstructure and residual stress on the stages of case crushing. Wear 122 (1988) 45-55
19. Paris P., and Erdogan F. A critical analysis of crack propagation laws. J. Basic Eng. (1963) 528-534
20. Hearle A.D., and Johnson K.L. Mode II stress intensity factors for a crack parallel to the surface of an elastic half-space subjected to a moving point load. J. Mech. Phys. Solids 33 1 (1985) 61-81
21. Averbach B.L. Fracture of bearing steels. Met. Prog. (1980) 19-24
22. A.J. Gentile, A.D. Martin, The effect of prior metallurgically induced compressive residual stress on the metallurgical and endurance properties of overload tested ball bearings, ASME Winter Annual Meeting, Paper No. 65-WA/CF-7, 1965.
23. Dowling N.E. Mechanical Behavior of Materials (1993), Prentice-Hall, New Jersey pp. 385-386 (Chapter 9)