Substrate roughness and thickness effects on cold spray nanocrystalline Al-Mg coatings

Journal of Thermal Spray Technology

Volumn 15, Issue 2, 2006, Pages 246-254

  Richer, P ^a   Jodoin, B ^a   Ajdelsztajn, L ^b   Lavernia, E J ^b  

^a UNIVERSITY OF OTTAWA   (Canada)

^b Davis   (United States)

Author keywords

Aluminum alloy coatings; Cold spray; Nanocrystalline feedstock; Substrate thickness; Surface roughness

Indexed keywords

ALUMINUM ALLOYS; CRYSTAL MICROSTRUCTURE; DEPOSITION; GRAIN SIZE AND SHAPE; INDENTATION; MICROHARDNESS; NANOSTRUCTURED MATERIALS; PARTICLE SIZE ANALYSIS; SUBSTRATES; SURFACE ROUGHNESS;

ALUMINUM ALLOY COATINGS; COLD SPRAY; NANOCRYSTALLINE FEEDSTOCK; SUBSTRATE THICKNESS;

SPRAYED COATINGS;

EID: 33745084826     PISSN: 10599630     EISSN: None     Source Type: Journal    
DOI: 10.1361/105996306X108174     Document Type: Review

References (30)

1. A.P. Alkhimov, A.N. Papyrin, V.F. Kosarev, N.I. Nesterovich, and M.M. Shushpanov, Gas-Dynamic Spraying Method for Applying a Coating, U.S. Patent 5,302,414, April 12, 1994
2. T.H. Van Steenkiste, J.R. Smith, and R.E. Teets, Aluminum Coatings via Kinetic Spray with Relatively Large Powder Particles, Surf. Coat. Technol., 2002, 154, p 237-252
3. C.-J. Li, W.-Y. Li, and H. Fukanuma, Impact Fusion Phenomenon During Cold Spraying of Zinc, Thermal Spray 2004: Advances in Technology and Application, ASM International, May 10-12, 2004 (Osaka, Japan), ASM International, 2004, p 1129 p
4. C. Borchers, F. Gärtner, T. Stoltenhoff, and H. Kreye, Microstructural and Macroscopic Properties of Cold Sprayed Copper Coatings, J. Appl. Phys., 2003, 93, p 10064-10070
5. R. Morgan, P. Fox, J. Pattison, C. Sutcliffe, and W. O'Neill, Analysis of Cold Gas Dynamically Sprayed Aluminum Deposits, Mater. Lett., 2004, 58, p 1317-1320
6. C.-J. Li and W.-Y. Li, Deposition Characteristics of Titanium Coating in Cold Spraying, Surf. Coat. Technol., 2003, 167, p 278-283
7. R.S. Lima, J. Karthikeyan, C.M. Kay, J. Lindemann, and C.C. Berndt, Microstructural Characteristics of Cold-Sprayed Nanostructured WC-Co Coatings, Thin Solid Films, 2002, 416, p 129-135
8. L. Ajdelsztajn, B. Jodoin, G.E. Kim, J.M. Schoenung, and J. Mondoux, Cold Spray Deposition of Nanocrystalline Aluminum Alloys, Metall., Mater. Trans. A, 2005, 36, p 657-666
9. R.C. Dykhuizen, M.F. Smith, D.L. Gilmore, R.A. Neiser, X. Jiang, and S. Sampath, Impact of High Velocity Cold Spray Particles, J. Thermal Spray Technol., 1999, 8(4), p 559-564
10. H. Assadi, F. Gärtner, T. Stoltenhoff, and H. Kreye, Bonding Mechanism in Cold Gas Spraying, Acta Mater., 2003, 51, p 4379-4394
11. A.P. Alkhimov, A.I. Gudilov, V.F. Kosarev, and N.I. Nesterovich, Specific Features of Microparticle Deformation Upon Impact on a Rigid Barrier, J. Appl. Mech. Tech. Phys., 2000, 41(1), p 188-192
12. M. Grujicic, J.R. Saylor, D.E. Beasley, W.S. DeRosset, and D. Helfritch, Computational Analysis of the Interfacial Bonding Between Feed-Powder Particles and the Substrate in the Cold-Gas Dynamic-Spray Process, Appl. Surf. Sci., 2003, 219, p 211-227
13. T. Schmidt, F. Gärtner, H. Assadi, and H. Kreye, Development of a Generalized Parameter Window for Cold Spray Deposition, Acta Mater., 2006, 54, p 729-742
14. P. Richer, B. Jodoin, and L. Ajdelsztajn, 'Characteristics of Cold Sprayed Coatings Using Nano-Aluminum and Nano-Nickel Powders,' 16th Canadian Materials Science Conference, Ottawa, ON, Canada, June 2004
15. E. Sansoucy, B. Jodoin, and L. Ajdelsztajn, Conventional and Nano-Structured Nickel Coatings Produced by Cold Spray Processing, 16th Canadian Materials Science Conference, Ottawa, ON, Canada, June 2004
16. L. Ajdelsztajn, B. Jodoin, and J.M. Schoenung, Synthesis and Mechanical Properties of Nanocrystalline Ni Coatings Produced by Cold Gas Dynamic Spraying, Surf. Coat. Technol., in press (corrected proof available online February 28, 2006)
17. L. Ajdelsztajn, A. Zuniga, B. Jodoin, and E. Lavernia, Cold Gas Dynamic Spraying of a High Temperature Al Alloy, Surf. Coat. Technol., in press (corrected proof available online July 19, 2005)
18. E. Gaffet, N. Malhouroux, and M. Abdellaoui, Far from Equilibirum Phase Transition Induced by Solid State Reaction in the Fe-Si System, J. Alloys Compd., 1993, 194, p 339-360
19. L. Ajdelsztajn, F. Tang, G.E. Kim, V. Provenzano, and J.M. Schoenung, Synthesis and Oxidation Behavior of Nanocrystalline McrAlY Bond Coatings, J. Thermal Spray Technol., 2005, 14(1), p 23-30
20. L. Ajdelsztajn, J. Lee, K. Chung, F.L. Bastian, and E.J. Lavernia, Synthesis and Nanoindentation Study of High-Velocity Oxygen Fuel Thermal-Sprayed Nanocrystalline and Near-Nanocrystalline Ni Coatings, Metall. Mater. Trans. A, 2002, 33, p 647-655
21. T. Stoltenhoff, H. Kreye, H.R. Richter, and H. Assadi, Optimization of the Cold Spray Process, Thermal Spray 2001: New Surfaces for a New Millennium, C.C. Berndt, K.A. Khor, and E.F. Lugscheider, Ed., May 28-30, 2001 (Singapore), ASM International, 2001, 1381 p
22. T. Stoltenhoff, H. Kreye, and H.J. Richter, An Analysis of the Cold Spray Process and Its Coatings, J. Thermal Spray Technol., 2002, 11(4), p 542-550
23. J. Vlcek, L. Gimeno, H. Huber, and E. Lugscheider, A Systematic Approach to Material Eligibility for the Cold Spray Process, J. Thermal Spray Technol., 2005, 14(1), p 125-133
24. J. Vlcek, H. Huber, H. Voggenreiter, A. Fischer, E. Lugscheider, H. Hallen, and G. Pache, Kinetic Powder Compaction Applying the Cold Spray Process: A Study on Parameters, Thermal Spray 2001: New Surfaces for a New Millennium, C.C. Berndt, K.A. Khor, and E.F. Lugscheider, Ed., May 28-30, 2001 (Singapore), ASM International, 2001, 1381 p
25. F. Zhou, X.Z. Liao, Y.T. Zhu, S. Dallek, and E.J. Lavernia, Microstructural Evolution During Recovery and Recrystallization of a Nanocrystalline Al-Mg Alloy Prepared by Cryogenic Ball Milling, Acta Mater., 2003, 51, p 2777-2791
26. C. Suryanarayana, Nanocrystalline Materials, Int. Mat. Rev., 1995, 40, p 41-64
27. B. Jodoin, F. Raletz, and M. Vardelle, Cold Spray Modelling and Validation Using an Optical Diagnostic Method, Surf. Coat. Technol., 2006, 200, p 4424-4432
28. B. Jodoin, Cold Spray Nozzle Mach Number Limitation, J. Thermal Spray Technol., 2002, 11(4), p 496-507
29. E. Rabinowicz, An Adhesive Wear Model Based on Variations in Strength Values, Wear, 1980, 63, p 175-181
30. T.H. Van Steenkiste, Kinetic Spray: A New Coating Process, Key Eng. Mater., 2001, 197, p 59-86