Production optimization for continuously operated processes with optimal operation and scheduling of multiple units

Computers and Chemical Engineering

Volumn 30, Issue 3, 2006, Pages 392-406

  Nyström, Rasmus H ^a   Harjunkoski, Iiro ^a   Kroll, Andreas ^a  

^a ABB CORPORATE RESEARCH   (Germany)

Author keywords

Dynamic model based scheduling; Multi stage optimization; Multiple unit production optimization; Optimal manufacturing; Product sequencing

Indexed keywords

ADDERS; INTEGER PROGRAMMING; ITERATIVE METHODS; LINEAR PROGRAMMING; OPTIMIZATION; PARAMETER ESTIMATION; POLYMERIZATION; PROCESS CONTROL; TRAJECTORIES;

DYNAMIC MODEL-BASED SCHEDULING; MULTI-STAGE OPTIMIZATION; MULTIPLE-UNIT PRODUCTION OPTIMIZATION; OPTIMAL MANUFACTURING; PRODUCT SEQUENCING;

PRODUCTION ENGINEERING;

COMPUTER;

EID: 30344483654     PISSN: 00981354     EISSN: None     Source Type: Journal    
DOI: 10.1016/j.compchemeng.2005.09.009     Document Type: Article

References (36)

1. R.J. Allgor, and P.I. Barton Mixed-integer dynamic optimization. I. Problem formulation Computers and Chemical Engineering 23 4/5 1999 567 584
2. T. Backx, O. Bosgra, and W. Marquardt Towards intentional dynamics in supply chain conscious process operations Proceedings of FOCAPO Snowbird, Utah 1998
3. V. Bansal, V. Sakizlis, R. Ross, J.D. Perkins, and E.N. Pistikopoulos New algorithms for mixed-integer dynamic optimization Computers and Chemical Engineering 27 5 2003 647 668
4. A. Bemporad, and M. Morari Control of systems integrating logic, dynamics and constraints Automatica 35 1999 407 427
5. S. BenAmor, F.J. Doyle, and R. McFarlane III Polymer grade transition control using advanced real-time optimization software Journal of Process Control 14 2004 349 364
6. T. Bhatia, and L.T. Biegler Dynamic optimization in the design and scheduling of multiproduct batch plants Industrial and Engineering Chemistry Research 35 1996 2234 2246
7. M. Brendel, J. Oldenburg, M. Schlegel, and K. Stockmann DyOS User's Guide Version 2.1. LFPT, Prof. Dr. -Ing 2003 RWTH-Aachen University Wolfgang Marquardt
8. A.M. Cervantes, S. Tonelli, A. Brandolin, J.A. Bandoni, and L.T. Biegler Large-scale dynamic optimization for grade transitions in a low density polyethylene plant Computers and Chemical Engineering 26 2002 227 237
9. C. Chatzidoukas, J.D. Perkins, E.N. Pistikopoulos, and C. Kiparissides Optimal grade transition and selection of closed-loop controllers in a gas-phase olefin polymerization fluidized bed reactor Chemical Engineering Science 58 2003 3643 3658
10. C. Chatzidoukas, C. Kiparissides, J.D. Perkins, and E.N. Pistikopoulos Optimal grade transition campaign scheduling in a gas-phase polyolefin FBR using mixed-integer dynamic optimization B. Chen A.W. Westerberg Process Systems Engineering 2003 Elsevier 744 747
11. S. Emet, and T. Westerlund Comparisons of solving a chromatographic separation problem using MINLP methods Computers and Chemical Engineering 28 2004 673 682
12. D. Feather, D. Harrell, R. Lieberman, and F.J. Doyle III Hybrid approach to polymer grade transition control AIChE Journal 50 10 2004 2502 2513
13. C.A. Floudas Nonlinear and Mixed-Integer Optimization 1995 Oxford University Press New York
14. R. Franke, and E. Arnold Applying new numerical algorithms to the solution of discrete-time optimal control problems K. Warwick M. Karny Computer-Intensive Methods in Control and Signal Processing: The Curse of Dimensionality 1997 Birkhäuser Verlag Basel 105 118 See also http://hqp.sourceforge.net/for download of HQP
15. E. Gallestey, A. Stothert, D. Castagnoli, G. Ferrari-Trecate, and M. Morari Using model predictive control and hybrid systems for optimal scheduling of industrial processes Automatisierungstechnik 51 6 2003 285 293
16. I.E. Grossmann Review of nonlinear mixed-integer and disjunctive programming techniques Optimization and Engineering 3 2002 227 252
17. ILOG, Inc. (2002). ILOG CPLEX 8. 0 User's Manual.
18. R. Mahadevan, F.J. Doyle, and A.C. Allcock III Control-relevant scheduling of polymer grade transitions AIChE Journal 48 8 2002 1754 1764
19. ®Model-Based and System-Based Design: Writing S-Functions.
20. K.B. McAuley, and J.F. MacGregor Optimal grade transitions in a gas phase polyethylene reactor AIChE Journal 38 10 1992 1564 1576
21. M.J. Mohideen, J.D. Perkins, and E.N. Pistikopoulos Optimal design of dynamic systems under uncertainty AIChE Journal 42 8 1996 2251 2272
22. R.H. Nyström, R. Franke, I. Harjunkoski, and A. Kroll Production campaign planning including grade transition sequencing and dynamic optimization Computers and Chemical Engineering 29 10 2005 2163 2179
23. J. Oldenburg, W. Marquardt, D. Heinz, and D.B. Leineweber Mixed-logic dynamic optimization applied to batch distillation process design AIChE journal 11 2003 2900 2917
24. J.F. Pekny, and D.L. Miller Exact solution of the no-wait flowshop scheduling problem with a comparison to heuristic methods Computers and Chemical Engineering 15 11 1991 741 748
25. J.M. Pinto, and I.E. Grossmann Assignment and sequencing models for the scheduling of process systems Annals of Operations Research 81 1998 433 466
26. Prata, A., Oldenburg, J., Marquardt, W., Nyström, R., & Kroll, A. (2005). Integrated scheduling and dynamic optimization of grade transitions for a continuous polymerization reactor, submitted for publication.
27. Schulz, C., Engell, S., & Rudolf, R. (1998). Scheduling of a multi-product polymer batch plant. In: J. F. Pekny, G. E. Blau, B. Carnahan (Eds.),Proceedings of FOCAPO Snowbird, Utah (pp. 75-90). Michigan: CACHE Publications.
28. Sinclair, K. B. (1987). Grade change flexibility - defined, determined, compared. In Proceedings of Fifth International Conference on Polyolefins (pp. 2-19). Houston, Texas.
29. P. Smania, and J.M. Pinto Mixed-integer nonlinear programming techniques for the short term scheduling of oil refineries B. Chen A.W. Westerberg Process Systems Engineering 2003 Elsevier 744 747
30. R. Srinivasan, P. Viswanathan, H. Vedam, and A. Nochur A framework for managing transitions in chemical plants Computers and Chemical Engineering 29 2005 305 322
31. T. Tosukhowong, J.M. Lee, J.H. Lee, and J. Lu An introduction to a dynamic plant-wide optimization strategy for an integrated plant Computers and Chemical Engineering 29 2004 199 208
32. Tousain, R. L., (2002). Dynamic Optimization in Business-wide Process Control. Ph.D. Thesis, Technical University Delft.
33. Van Brempt, W., Van Overschee, P., Backx, T., Ludlage, J., Hayot, P., Oostvogels, L., & Rahman, S. (2003). Grade-change control using INCA model predictive controller: application on a DOW polystyrene process model. Proceedings of the American Control Conference (pp. 5411-5416). Denver, Colorado.
34. V.S. Vassiliadis, R.W.H. Sargent, and C.C. Pantelides Solution of a class of multistage dynamic optimization problems 1. Problems without path constraints Industrial and Engineering Chemistry Research 33 1994 2111 2122
35. J. Viswanathan, and I.E. Grossmann A combined penalty function and outer-approximation method for MINLP optimization Computers and Chemical Engineering 14 1990 769 782
36. W.L. Winston Operations Research - Applications and Algorithms 3rd ed. 1994 Duxbury Press Belmont, California