FE-simulation of the effects of machining-induced residual stress profile on rolling contact of hard machined components

International Journal of Mechanical Sciences

Volumn 46, Issue 3, 2004, Pages 371-388

  Guo, Y B ^a   Barkey, Mark E ^b  

^a University of Alabama   (United States)

^b Box 870280   (United States)

Author keywords

Finite element analysis; Grinding; Hard turning; Residual stress; Rolling contact

Indexed keywords

COMPRESSIVE STRESS; DEFORMATION; FINITE ELEMENT METHOD; GRINDING (MACHINING); PLASTICITY; RESIDUAL STRESSES; STRAIN; SURFACE PHENOMENA;

FATIGUE DAMAGE; HARD TURNING; PLASTIC STRAIN; ROLLING CONTACTS;

ROLLING;

EID: 2942644646     PISSN: 00207403     EISSN: None     Source Type: Journal    
DOI: 10.1016/j.ijmecsci.2004.03.014     Document Type: Article

References (42)

1. Stier H. The rewards and demands of hard-part turning. Modern Machine Shop 1988;88-94.
2. Konig W., Berktold A., Koch K.F. Turning versus grinding - a comparison of surface integrity aspects and attainable accuracy. Annals of CIRP. 42:1993;39-43.
3. Toenshoff H.K., Wobker H.G., Brandt D. Hard turning - influences on the workpiece properties. Transactions of NAMRI/SME. XXIII:1995;215-220.
4. Matsumoto Y., Hashimoto F., Lahoti G. Surface integrity generated by precision hard turning. Annals of CIRP. 48:1999;59-62.
5. Thiele J.D., Melkote S.N. The effect of tool edge geometry on workpiece sub-surface deformation and through-thickness residual stresses for hard-turning of AISI 52100 steel. Transactions of NAMRI/SME. XXVII:1999;167-173.
6. Dawson T.Y.G., Kurfess T.R. Tool life, wear rates, and surface quality in hard turning. Transactions of NAMRI/SME. XXIX:2001;258-265.
7. Agha S.R., Liu C.R. Experimental study on the performance of superfinish hard turned surfaces in rolling contact. Wear. 244:2000;52-59.
8. Scott R.L., Kepple R.K., Miller M.H. The effect of processing-induced near-surface residual stress on ball bearing fatigue. Bidwell J.B. Rolling contact phenomena. 1962;301-316 Elsevier, Amsterdam.
9. Townsend DP, Zaretsky EV. Effect of shot peening on surface fatigue life of carburized and hardened AISI 9310 spur gears. SAE Technical Paper Series 881291, 1988.
10. Smith J.O., Liu C.K. Stress due to tangential and normal loads on an elastic solid with application to some contact stress problems. Journal of Applied Mechanics. 20:1953;157-166.
11. Johnson K.L. Contact mechanics. 1985;Cambridge University Press, Cambridge.
12. Sackfield A, Hills DA. Some useful results in the classical Hertzian contact problem. Journal of Strain Analysis and Engineering Design 1983a;18:101-5.
13. Sackfield A, Hills DA. Some useful results in the tangentially loaded Hertzian contact problem. Journal of Strain Analysis and Engineering Design 1983b;18:107-10.
14. Bower A.F., Johnson K.L. Plastic flow and shakedown of the rail surface in repeated wheel-rail contact. Wear. 144:1991;1-18.
15. McDowell D.L., Moyar G.J. Effect of non-linear kinematic hardening on plastic deformation and residual stresses in rolling line contact. Wear. 144:1991;19-37.
16. Yu C.C., Keer L.M., Steele R.K. Three-dimensional residual stress effects on the fatigue crack initiation in rails. ASME Journal of Tribology. 119:1997;660-666.
17. Jiang Y., Sehitoglu H. An analytical approach to elastic-plastic stress analysis of rolling contact. ASME Journal of Tribology. 116:1994;577-587.
18. Jiang Y., Sehitoglu H. Rolling contact stress analysis with the application of a new plasticity model. Wear. 191:1996;35-44.
19. Hahn G.T., Bhargava V., Rubin C.A., Chen Q., Kim K. Analysis of the rolling contact residual stresses and cyclic plastic deformation of SAE 52100 steel ball bearings. ASME Journal of Tribology. 109:1987;618-626.
20. Kulkarni S.M., Hahn G.T., Rubin C.A., Bhargava V. Elastoplastic finite element analysis of three-dimensional, pure rolling contact at the shakedown limit. ASME Journal of Applied Mechanics. 57:1990;57-65.
21. Howell M., Hahn G.T., Rubin C.A., McDowell D.L. Finite element analysis of rolling contact for nonlinear kinematic hardening bearing steel. ASME Journal of Tribology. 117:1995;729-736.
22. Ham G., Rubin C.A., Hahn G.T., Bhargava V. Elasto-plastic finite element analysis of repeated, two-dimensional rolling-sliding contacts. ASME Journal of Tribology. 110:1988;44-49.
23. Dang van K., Maitournam M.H. Steady-state flow in classical elastoplasticity: application to repeated rolling and sliding contact. Journal of the Mechanics and Physics of Solids. 41:1993;1691-1710.
24. Xu B., Jiang Y. Elastic-plastic finite element analysis of partial slip rolling contact. ASME Journal of Tribology. 124:2002;20-26.
25. Jiang Y., Xu B., Sehitoglu H. Three-dimensional elastic-plastic stress analysis of rolling contact. ASME Journal of Tribology. 124:2002;699-708.
26. Stolarski T.A., Tobe S. Rolling contacts. 2000;Professional Engineering Publishing Limited, London and Bury St Edmunds, UK.
27. Bush J.J., Grube W.L., Robinson G.H. Microstructural and residual stress changes in hardened steel due to rolling contact. Bidwell J.B. Rolling contact phenomena. 1962;365-399 Elsevier, Amsterdam.
28. Bhargava V., Hahn G.T., Rubin C.A. An elastic-plastic finite element model of rolling contact. ASME Journal of Applied Mechanics. 52:1985;66-82.
29. Gupta V., Bastias P., Hahn G.T., Rubin C.A. Elasto-plastic finite element analysis of 2-D rolling plus sliding contact with temperature dependent bearing steel material properties. Wear. 169:1993;251-256.
30. Zochowski M.B., Marek P. Residual stress in some elasto-plastic problems of rolling contact with friction. International Journal of Mechanical Science. 39:1997;15-32.
31. Jiang Y., Chang J., Xu B. Elastic-plastic finite element stress analysis of two-dimensional rolling contact. ASTM STP. 1339:2001;37-54.
32. Guo Y.B., Liu C.R. Mechanical properties of hardened AISI 52100 steel in hard machining. ASME Journal of Manufacturing Science Engineering. 124:2002;1-9.
33. HKS Inc. ABAQUS user's manual, Ver. 6.2. Providence, RI, 2001.
34. Kral E.R., Komvopoulos K., Bogy D.B. Elastic-plastic finite element analysis of repeated indentation of a half-space by a rigid sphere. Journal of Applied Mechanics. 60:1993;829-841.
35. Guy P., Meynaud P., Vincent A., Dudragne G., Baudry G. Sub-surface damage investigation by high frequency ultrasonic echography on 100Cr6 bearing steel. Tribology International. 30:1997;247-259.
36. Almen J.O. Effect of residual stress on rolling bodies. Bidwell J.B. Rolling contact phenomena. 1962;410 Elsevier, Amsterdam.
37. Guo YB. Finite element analysis of superfinish hard turning. PhD thesis, Purdue University, 2000.
38. Bannantine J.A., Comer J.J., Handrock J.L. Fundamentals of metal fatigue analysis. 1990;Prentice-Hall, New Jersey.
39. Sines G., Ohgi G. Fatigue criteria under combined stresses or strains. Journal of Engineering Material Technology. 103:1981;82-90.
40. Fatemi A., Socie D.F. A critical plane approach to multiaxial fatigue damage including out-of-phase loading. Fatigue Fracture of Engineering Materials and Structures. 11:1988;149-165.
41. Socie DF. Critical plane approaches for multiaxial fatigue damage assessment. In: McDowell DL, Ellis R, editors. Advances in multiaxial fatigue, vol. 1191. ASTM STP, Philadelphia: American Society for Testing and Materials; 1993. p. 7-36.
42. Jiang Y. A fatigue criterion for general multiaxial loading. Fatigue Fracture Engineering Materials and Structures. 23:2000;19-32.