Three-dimensional finite element modeling of hard turning processes

American Society of Mechanical Engineers, Manufacturing Engineering Division, MED

Volumn 14, Issue , 2003, Pages 221-227

  Marusich, T D ^a   McDaniel, R J ^a   Usui, S ^a   Fleischmann, J A ^a   Kurfess, T R ^b   Liang, S Y ^b  

^a Third Wave Systems Inc   (United States)

^b GEORGIA INSTITUTE OF TECHNOLOGY   (United States)

Author keywords

[No Author keywords available]

Indexed keywords

ALGORITHMS; COMPUTATIONAL METHODS; COMPUTER SIMULATION; CUTTING TOOLS; FINITE ELEMENT METHOD; HEAT AFFECTED ZONE; HEAT TRANSFER; MATHEMATICAL MODELS; MATRIX ALGEBRA; RESIDUAL STRESSES; SPECIFIC HEAT; THERMOANALYSIS; TURNING;

CUTTING FORCE; HEAT GENERATION; TANGENTIAL FORCES;

MECHANICAL ENGINEERING;

EID: 1842591043     PISSN: None     EISSN: None     Source Type: Conference Proceeding    
DOI: 10.1115/IMECE2003-42332     Document Type: Conference Paper

References (16)

1. Strenkowski, J.S. and Carroll, J.T., III, "A Finite Element Model of Orthogonal Metal Cutting," J. Engrg. Ind., 107 (1985), 349-354.
2. Komvopoulos, K. and Erpenbeck, S.A., "Finite Element Modeling of Orthogonal Metal Cutting," J. Engrg. Ind., 113 (1991), 253-267.
3. Sekhon, G.S. and Chenot, J.L., "Numerical Simulation of Continuous Chip Formation During Non-Steady Orthogonal Cutting," Engineering Computations, 10 (1993), 31-48.
4. Obikawa, T. and Usui, E., "Computational Machining of Titanium Alloy-Finite Element Modeling and a Few Results," Journal of Manufacturing Science and Engineering, 118 (1996).
5. Obikawa, T., Sasahara, H., Shirakashi, T. and Usui, E. "Application of Computational Machining Method to Discontinuous Chip Formation," Journal of Manufacturing Science and Engineering, 119 (1997), 667-674.
6. Marusich, T. D. and Ortiz, M., "Modeling and Simulation of High-Speed Machining", Int. J. Num. Meth. Eng 38 (1995), 3675-94.
7. Strenkowski, J. S. and Athavale, S. M., "A Partially Constrained Eulerian Orthogonal Cutting Model for Chip Control Tools," Journal of Manufacturing Science, 119 (1997), 681-688.
8. Guo, Y.B. and Liu, C. R., "3D FEA Modeling of Hard Turning," Journal of Manufacturing Science, 124 (2002), 189-199.
9. Liu, C. R. and Mittal, S, "A Method of Modeling Residual Stresses in Superfinish Hard Turning," Wear 218 (1998), 21-33.
10. Thiele, J. D., Melkote, S. N., Peascoe, R. A. and Watkins, T. R. "Effect of Cutting-Edge Geometry and Workpiece Hardness on Suface Residual Stresses in Finish Hard Turning of AISI 52100 Steel," Journal of Manufacturing Science and Engineering 122 (2000), 1-8.
11. Ng, E-g., El-Wardany, T. I., Dumitrescu, M. and Elbestawi, M. A., "3D Finite Element Modeling the High Speed Cutting of Hardened AISI 4340 Steel," Proc. IMECE 2002.
12. Liu, C. R. and Guo, Y. B., "Finite Element Analysis of the Effect of Sequential Cuts and Tool-Chip Friction on Residual Stresses in a Machined Layer," International Journal of Mechanical Sciences 42 (2000), 1069-1086.
13. Liu, C. R. and Yang, X., "A new Stress-Based Model of Friction Behavior in Machining and its Significant Impact on Residual Stresses Computed by Finite Element Method," International Journal of Mechanical Sciences 44 (2002), 703-723.
14. Thiele, J. D., "An Investigation of Surface Generation Mechanisms for Finish Hard Turning of AISI 52100 Steel," Master of Science Thesis, Georgia Institute of Technology (1998).
15. Sandstrom, D. R. and Hodowany, J. N., "Modeling the Physics of Metal Cutting in High-Speed Machining," Machining Science and Technology, 2 (1998), 343-353.
16. Childs, T. H. C., "Material Property Needs in Modelling Metal Machining," CIRP Workshop on Modeling Metal Cutting, (1998).