메뉴 건너뛰기




Volumn 60, Issue 13, 2005, Pages 3649-3669

Multi-scale modeling and analysis of an industrial HVOF thermal spray process

Author keywords

Analysis; CFD; Coating microstructure; HVOF thermal spray; Modeling

Indexed keywords

CONTINUUM MECHANICS; DEFORMATION; DIFFERENTIAL EQUATIONS; MATHEMATICAL MODELS; MICROSTRUCTURE; PARAMETER ESTIMATION; RANDOM PROCESSES; RUNGE KUTTA METHODS; SOLIDIFICATION; THERMAL EFFECTS;

EID: 17644413833     PISSN: 00092509     EISSN: None     Source Type: Journal    
DOI: 10.1016/j.ces.2005.02.043     Document Type: Article
Times cited : (154)

References (49)
  • 1
    • 12444262611 scopus 로고    scopus 로고
    • Synthesis and nanoindentation study of high-velocity oxygen fuel thermal-sprayed nanocrystalline and near-nanocrystalline Ni coatings
    • L. Ajdelsztajn, J. Lee, K. Chung, F.L. Bastian, and E.J. Lavernia Synthesis and nanoindentation study of high-velocity oxygen fuel thermal-sprayed nanocrystalline and near-nanocrystalline Ni coatings Metallurgical and Materials Transactions A 33 2002 647 655
    • (2002) Metallurgical and Materials Transactions A , vol.33 , pp. 647-655
    • Ajdelsztajn, L.1    Lee, J.2    Chung, K.3    Bastian, F.L.4    Lavernia, E.J.5
  • 2
    • 0029545832 scopus 로고
    • Numerical simulation of gas and particle flow in a high-velocity oxygen-fuel (HVOF) torch
    • C.H. Chang, and R.L. Moore Numerical simulation of gas and particle flow in a high-velocity oxygen-fuel (HVOF) torch Journal of Thermal Spray Technology 4 1995 358 366
    • (1995) Journal of Thermal Spray Technology , vol.4 , pp. 358-366
    • Chang, C.H.1    Moore, R.L.2
  • 3
    • 0035360195 scopus 로고    scopus 로고
    • The effect of particle size and morphology on the in-flight behavior of particles during high-velocity oxyfuel thermal spraying
    • D. Cheng, Q. Xu, G. Trapaga, and E.J. Lavernia The effect of particle size and morphology on the in-flight behavior of particles during high-velocity oxyfuel thermal spraying Metallurgical and Materials Transactions B 32 2001 525 535
    • (2001) Metallurgical and Materials Transactions B , vol.32 , pp. 525-535
    • Cheng, D.1    Xu, Q.2    Trapaga, G.3    Lavernia, E.J.4
  • 4
    • 0035391422 scopus 로고    scopus 로고
    • A numerical study of high-velocity oxygen fuel thermal spraying process. Part I: Gas phase dynamics
    • D. Cheng, Q. Xu, G. Trapaga, and E.J. Lavernia A numerical study of high-velocity oxygen fuel thermal spraying process. part I: Gas phase dynamics Metallurgical and Materials Transactions A 32 2001 1609 1620
    • (2001) Metallurgical and Materials Transactions A , vol.32 , pp. 1609-1620
    • Cheng, D.1    Xu, Q.2    Trapaga, G.3    Lavernia, E.J.4
  • 6
    • 0033064068 scopus 로고    scopus 로고
    • Nonlinear control of particulate processes
    • T. Chiu, and P.D. Christofides Nonlinear control of particulate processes A.I.Ch.E. Journal 45 1999 1279 1297
    • (1999) A.I.Ch.E. Journal , vol.45 , pp. 1279-1297
    • Chiu, T.1    Christofides, P.D.2
  • 7
    • 0033951859 scopus 로고    scopus 로고
    • Robust control of particulate processes using uncertain population balances
    • T. Chiu, and P.D. Christofides Robust control of particulate processes using uncertain population balances A.I.Ch.E. Journal 46 2000 266 280
    • (2000) A.I.Ch.E. Journal , vol.46 , pp. 266-280
    • Chiu, T.1    Christofides, P.D.2
  • 10
    • 0037473643 scopus 로고    scopus 로고
    • Effect of a cylindrical shroud on particle conditions in high velocity oxy-fuel spray process
    • A. Dolatabadi, J. Mostaghimi, and V. Pershin Effect of a cylindrical shroud on particle conditions in high velocity oxy-fuel spray process Journal of Materials Processing Technology 137 2003 214 224
    • (2003) Journal of Materials Processing Technology , vol.137 , pp. 214-224
    • Dolatabadi, A.1    Mostaghimi, J.2    Pershin, V.3
  • 11
    • 0001672001 scopus 로고    scopus 로고
    • Analysis and control of particulate processes with input constraints
    • El-Farra, N.H., Chiu, T., Christofides, P.D., 2001. Analysis and control of particulate processes with input constraints. A.I.Ch.E. Journal 47, 1849-1865.
    • (2001) A.I.Ch.E. Journal , vol.47 , pp. 1849-1865
    • El-Farra, N.H.1    Chiu, T.2    Christofides, P.D.3
  • 12
    • 0027689510 scopus 로고
    • A rational approach to drag prediction of spherical and nonspherical particles
    • G.H. Ganser A rational approach to drag prediction of spherical and nonspherical particles Powder Technology 77 1993 143 152
    • (1993) Powder Technology , vol.77 , pp. 143-152
    • Ganser, G.H.1
  • 13
    • 0037011043 scopus 로고    scopus 로고
    • Influence of HVOF parameters on the corrosion resistance of NiWCrBSi coatings
    • L. Gil, and M.H. Staia Influence of HVOF parameters on the corrosion resistance of NiWCrBSi coatings Thin Solid Films 420-421 2002 446 454
    • (2002) Thin Solid Films , vol.420-421 , pp. 446-454
    • Gil, L.1    Staia, M.H.2
  • 14
    • 1442329290 scopus 로고    scopus 로고
    • Influence of flame parameters on stainless steel coatings
    • propertiesIn: Berndt, C.C. (Ed.), Thermal Spray: Surface Engineering Via Applied Research Montreal, QC, Canada
    • Gourlaouen, V., Verna, E., Beaubien, P., 2000. Influence of flame parameters on stainless steel coatings properties. In: Berndt, C.C. (Ed.), Thermal Spray: Surface Engineering Via Applied Research, Proceedings of the International Thermal Spray Conference, Montreal, QC, Canada. pp. 487-493.
    • (2000) Proceedings of the International Thermal Spray Conference , pp. 487-493
    • Gourlaouen, V.1    Verna, E.2    Beaubien, P.3
  • 16
    • 0035526797 scopus 로고    scopus 로고
    • Computational fluid dynamic modeling of gas flow characteristics in a high-velocity oxy-fuel thermal spray system
    • S. Gu, C.N. Eastwick, K.A. Simmons, and D.G. McCartney Computational fluid dynamic modeling of gas flow characteristics in a high-velocity oxy-fuel thermal spray system Journal of Thermal Spray Technology 10 2001 461 469
    • (2001) Journal of Thermal Spray Technology , vol.10 , pp. 461-469
    • Gu, S.1    Eastwick, C.N.2    Simmons, K.A.3    McCartney, D.G.4
  • 18
    • 0037348146 scopus 로고    scopus 로고
    • Wave structure in the contact line region during high speed droplet impact on a surface: Solution of the riemann problem for the stiffened gas equation of state
    • K.K. Haller, Y. Ventikos, and D. Poulikakos Wave structure in the contact line region during high speed droplet impact on a surface: Solution of the riemann problem for the stiffened gas equation of state Journal of Applied Physics 93 2003 3090 3097
    • (2003) Journal of Applied Physics , vol.93 , pp. 3090-3097
    • Haller, K.K.1    Ventikos, Y.2    Poulikakos, D.3
  • 19
    • 0141953912 scopus 로고    scopus 로고
    • Particle temperature and velocity effects on the porosity and oxidation of an hvof corrosion-control coating
    • T.C. Hanson, and G.S. Settles Particle temperature and velocity effects on the porosity and oxidation of an hvof corrosion-control coating Journal of Thermal Spray Technology 12 2003 403 415
    • (2003) Journal of Thermal Spray Technology , vol.12 , pp. 403-415
    • Hanson, T.C.1    Settles, G.S.2
  • 20
    • 0032027880 scopus 로고    scopus 로고
    • Computational analysis of a three-dimensional high-velocity oxygen fuel (HVOF) thermal spray torch
    • B. Hassan, A.R. Lopez, and W.L. Oberkampf Computational analysis of a three-dimensional high-velocity oxygen fuel (HVOF) thermal spray torch Journal of Thermal Spray Technology 7 1998 71 77
    • (1998) Journal of Thermal Spray Technology , vol.7 , pp. 71-77
    • Hassan, B.1    Lopez, A.R.2    Oberkampf, W.L.3
  • 21
    • 0033888214 scopus 로고    scopus 로고
    • Synthesis of nanostructured WC-12 pct Co coating using mechanical milling and high velocity oxygen fuel thermal spraying
    • J.H. He, M. Ice, S. Dallek, and E.J. Lavernia Synthesis of nanostructured WC-12 pct Co coating using mechanical milling and high velocity oxygen fuel thermal spraying Metallurgical and Materials Transactions A 31 2000 541 553
    • (2000) Metallurgical and Materials Transactions A , vol.31 , pp. 541-553
    • He, J.H.1    Ice, M.2    Dallek, S.3    Lavernia, E.J.4
  • 22
    • 0034707770 scopus 로고    scopus 로고
    • The effect of spray parameters on the properties of high velocity oxy-fuel NiAl intermetallic coatings
    • J.A. Hearley, J.A. Little, and A.J. Sturgeon The effect of spray parameters on the properties of high velocity oxy-fuel NiAl intermetallic coatings Surface and Coating Technology 123 2000 210 218
    • (2000) Surface and Coating Technology , vol.123 , pp. 210-218
    • Hearley, J.A.1    Little, J.A.2    Sturgeon, A.J.3
  • 23
    • 0033166506 scopus 로고    scopus 로고
    • Nonlinear control of spatially-inhomogeneous aerosol processes
    • Kalani, A., Christofides, P.D., 1999. Nonlinear control of spatially-inhomogeneous aerosol processes. Chemical Engineering Science 54, 2669-2678.
    • (1999) Chemical Engineering Science , vol.54 , pp. 2669-2678
    • Kalani, A.1    Christofides, P.D.2
  • 24
  • 25
    • 0037104865 scopus 로고    scopus 로고
    • Simulation, estimation and control of size distribution in aerosol processes with simultaneous reaction, nucleation, condensation and coagulation
    • A. Kalani, and P.D. Christofides Simulation, estimation and control of size distribution in aerosol processes with simultaneous reaction, nucleation, condensation and coagulation Computers & Chemical Engineering 26 2002 1153 1169
    • (2002) Computers & Chemical Engineering , vol.26 , pp. 1153-1169
    • Kalani, A.1    Christofides, P.D.2
  • 27
    • 0037295041 scopus 로고    scopus 로고
    • Modeling and analysis of HVOF thermal spray process accounting for powder size distribution
    • M. Li, and P.D. Christofides Modeling and analysis of HVOF thermal spray process accounting for powder size distribution Chemical Engineering Science 58 2003 849 857
    • (2003) Chemical Engineering Science , vol.58 , pp. 849-857
    • Li, M.1    Christofides, P.D.2
  • 28
    • 1842579139 scopus 로고    scopus 로고
    • Feedback control of HVOF thermal spray process accounting for powder size distribution
    • M. Li, and P.D. Christofides Feedback control of HVOF thermal spray process accounting for powder size distribution Journal of Thermal Spray Technology 13 2004 108 120
    • (2004) Journal of Thermal Spray Technology , vol.13 , pp. 108-120
    • Li, M.1    Christofides, P.D.2
  • 29
    • 3042823150 scopus 로고    scopus 로고
    • Diamond jet hybrid HVOF thermal spray: Gas-phase and particle behavior modeling and feedback control design
    • M. Li, D. Shi, and P.D. Christofides Diamond jet hybrid HVOF thermal spray: Gas-phase and particle behavior modeling and feedback control design Industrial & Engineering Chemistry Research 43 2004 3632 3652
    • (2004) Industrial & Engineering Chemistry Research , vol.43 , pp. 3632-3652
    • Li, M.1    Shi, D.2    Christofides, P.D.3
  • 30
    • 10044221499 scopus 로고    scopus 로고
    • Modeling and control of HVOF thermal spray processing of WC-Co coatings
    • in press
    • Li, M., Shi, D., Christofides, P.D., 2004c. Modeling and control of HVOF thermal spray processing of WC-Co coatings. Powder Technology in press.
    • (2004) Powder Technology
    • Li, M.1    Shi, D.2    Christofides, P.D.3
  • 31
    • 10044228446 scopus 로고    scopus 로고
    • Model-based estimation and control of particle velocity and melting in HVOF thermal spray
    • M. Li, D. Shi, and P.D. Christofides Model-based estimation and control of particle velocity and melting in HVOF thermal spray Chemical Engineering Science 59 2004 5647 5656
    • (2004) Chemical Engineering Science , vol.59 , pp. 5647-5656
    • Li, M.1    Shi, D.2    Christofides, P.D.3
  • 32
    • 0034506762 scopus 로고    scopus 로고
    • Effects of process parameters on molten particle speed and surface temperature and the properties of HVOF CrC/NiCr coatings
    • Lih, W.C., Yang, S.H., Su, C.Y., Huang, S.C., Hsu, I.C., Leu, M.S., 2000. Effects of process parameters on molten particle speed and surface temperature and the properties of HVOF CrC/NiCr coatings. Surface and Coating Technology 133.
    • (2000) Surface and Coating Technology , vol.133
    • Lih, W.C.1    Yang, S.H.2    Su, C.Y.3    Huang, S.C.4    Hsu, I.C.5    Leu, M.S.6
  • 34
    • 0012892766 scopus 로고    scopus 로고
    • Parameter studies on high-velocity oxy-fuel spraying of MCrAlY coatings
    • E. Lugscheider, C. Herbst, and L. Zhao Parameter studies on high-velocity oxy-fuel spraying of MCrAlY coatings Surface and Coating Technology 108-109 1998 16 23
    • (1998) Surface and Coating Technology , vol.108-109 , pp. 16-23
    • Lugscheider, E.1    Herbst, C.2    Zhao, L.3
  • 36
    • 0038240810 scopus 로고    scopus 로고
    • Nanoparticle synthesis at high production rates by flame spray pyrolysis
    • R. Mueller, L. Madler, and S.E. Pratsinis Nanoparticle synthesis at high production rates by flame spray pyrolysis Chemical Engineering Science 58 2003 1969 1976
    • (2003) Chemical Engineering Science , vol.58 , pp. 1969-1976
    • Mueller, R.1    Madler, L.2    Pratsinis, S.E.3
  • 38
    • 17644369275 scopus 로고    scopus 로고
    • Personal communication, Sulzer Metco
    • Mills, D., 2003. Personal communication, Sulzer Metco.
    • (2003)
    • Mills, D.1
  • 39
    • 0030104626 scopus 로고    scopus 로고
    • Analysis of a high-velocity oxygen-fuel (HVOF) thermal spray torch part 2: Computational results
    • W.L. Oberkampf, and M. Talpallikar Analysis of a high-velocity oxygen-fuel (HVOF) thermal spray torch part 2: Computational results Journal of Thermal Spray Technology 5 1996 62 68
    • (1996) Journal of Thermal Spray Technology , vol.5 , pp. 62-68
    • Oberkampf, W.L.1    Talpallikar, M.2
  • 43
    • 3042818774 scopus 로고    scopus 로고
    • Diamond jet hybrid HVOF thermal spray: Rule-based modeling of coating microstructure
    • D. Shi, M. Li, and P.D. Christofides Diamond jet hybrid HVOF thermal spray: Rule-based modeling of coating microstructure Industrial & Engineering Chemistry Research 43 2004 3653 3665
    • (2004) Industrial & Engineering Chemistry Research , vol.43 , pp. 3653-3665
    • Shi, D.1    Li, M.2    Christofides, P.D.3
  • 44
  • 46
    • 0042635554 scopus 로고    scopus 로고
    • Nozzle-quenching process for controlled flame synthesis of titania nanoparticles
    • K. Wegner, and S.E. Pratsinis Nozzle-quenching process for controlled flame synthesis of titania nanoparticles A.I.Ch.E. Journal 49 2003 1667 1675
    • (2003) A.I.Ch.E. Journal , vol.49 , pp. 1667-1675
    • Wegner, K.1    Pratsinis, S.E.2
  • 48
    • 0030166354 scopus 로고    scopus 로고
    • Numerical analysis of a high-velocity oxygen-fuel thermal spray system
    • X. Yang, and S. Eidelman Numerical analysis of a high-velocity oxygen-fuel thermal spray system Journal of Thermal Spray Technology 5 1996 175 184
    • (1996) Journal of Thermal Spray Technology , vol.5 , pp. 175-184
    • Yang, X.1    Eidelman, S.2
  • 49
    • 0037444641 scopus 로고    scopus 로고
    • Microstructure formation and corrosion behaviour in HVOF-sprayed Inconel 625 coatings
    • D. Zhang, S.J. Harris, and D.G. McCartney Microstructure formation and corrosion behaviour in HVOF-sprayed Inconel 625 coatings Materials Science Engineering A 344 2003 45 56
    • (2003) Materials Science Engineering A , vol.344 , pp. 45-56
    • Zhang, D.1    Harris, S.J.2    McCartney, D.G.3


* 이 정보는 Elsevier사의 SCOPUS DB에서 KISTI가 분석하여 추출한 것입니다.