Structural modeling of Profiled Edge Laminae (PEL) tools

Journal of Manufacturing Science and Engineering

Volumn 127, Issue 1, 2005, Pages 138-147

  Walczyk, Daniel F ^a   Im, Yong Tai ^a  

^a RENSSELAER POLYTECHNIC INSTITUTE   (United States)

Author keywords

[No Author keywords available]

Indexed keywords

ADHESIVES; ARRAYS; BONDING; FINISHING; SURFACE PROPERTIES;

LAMINA TIPS; PROFILED EDGE LAMINAE (PEL) TOOLS; TOOL DEFLECTION; TOOL LIFE;

MACHINE TOOLS;

EID: 17444369727     PISSN: 10871357     EISSN: None     Source Type: Journal    
DOI: 10.1115/1.1826074     Document Type: Article

References (20)

1. Walczyk, D. F., and Hardt, D. E., 1994, "A New Rapid Tooling Method for Sheet Metal Forming Dies," Proceedings of the 5th International Conference on Rapid Prototyping, Dayton, OH, June 12-15, pp. 275-289.
2. Walczyk, D. F., and Hardt, D. E., 1998, "Rapid Tooling for Sheet Metal Forming Using Profiled Edge Laminations - Design Principles and Demonstration," ASME J. Manuf. Sci. Eng., 120, pp. 746-754.
3. Armillotta, A., Monno, M., and Moroni, G., 1998, "Rapid Waterjet," Jetting Technology (BHR Group), pp. 59-71.
4. Im, Y. T., and Walczyk, D. F., "Development of a Computer-Aided Manufacturing System for Profiled Edge Lamination Tooling," ASME I. Manuf. Sci. Eng., 124, pp. 754-761.
5. Hart, F. V., 1942, "Mold and Mold Making Method," U.S. Patent No. 2274060, issued Feb. 24.
6. Nakagawa, T., Kunieda, M., and Liu, S. D., 1985, "Laser Cut Sheet Laminated Forming Dies by Diffusion Bonding," Proceedings of the 25th International Machine Tool Design and Research Conference, Dept. of Mechanical Engineering, University of Birmingham, England, April 24-25, pp. 505-510.
7. Glozer, G. R., and Brevick, 1993, "Laminated Tooling for Injection Molding," Proceedings of the Institution of Mechanical Engineers; Part B: Journal of Engineering Manufacture, Vol. 207, No. 1, pp. 9-14.
8. Soar, R., and Dickens, P. M., 1996, "Design of Laminated Tooling for High Pressure Die Casting," Proceedings of the SPIE (International Society for Optical Engineering), Issue 2910, Nov. 1996, pp. 198-209.
9. Himmer, T., Nakagawa, T., and Anzai, M., 1999, "Lamination of Metal Sheets," Comput Ind., 39, pp. 27-39.
10. Dormal, T., and Baraldi, U., 1999, "New Technology for Manufacturing Large Prototype Injection Molds: Laminated Laser Cut Cavities," SME Rapid Prototyping Newsletter, Vol. 5, No. 4, pp. 1-4.
11. Brown, K., "Implementation of the Profiled Edge Lamination Tooling Process Through Case Studies," M.S. thesis, Dept. of Mechanical Engineering, Rensselaer Polytechnic Institute, 2002.
12. Dickens, P. M., 1997, "Principles of Design for Laminated Tooling," Int. J. Prod. Res., 35, pp. 1349-1357.
13. Crandall, S. H., Dahl, N. C., and Lardner, T. J., 1978, An Introduction to the Mechanics of Solids, 2nd ed., McGraw-Hill, New York.
14. Blau, P. J., 1996, Friction Science and Technology, Marcel Dekker, Inc., New York.
15. Standley, R., 2000, "Design and Analysis of Adhesively Bonded Laminated Tooling," M.S. thesis, Dept. of Mechanical, Aerospace, & Nuclear Engineering, Rensselaer Polytechnic Institute.
16. Loctite adhesive datasheet, 2002, http://www.loctite.com/datasheets/tds/Product_312.pdf.
17. MatWeb Materials Property Database, http://www.matweb.com/, Automation Creations, Inc., Copyright 1997-2002.
18. ASTM D1002-01 - Standard Test Method for Apparent Shear Strength of Single-Lap-Ioint Adhesively Bonded Metal Specimens by Tension Loading (Metal-to-Metal).
19. Pepelnjak, T., Kampus, Z., and Kuzman, K., 1996, "Layered Tool Structure for Improved Flexibility of Metal Forming Processes," Advanced Manufacturing Systems and Technology, CISM Courses and Lectures No. 372, Springer-Verlag, New York, pp. 339-346.
20. Shook, J. T., and Walczyk, D. F., 2004, "Structural Modeling of Profiled Edge Lamination (PEL) Tooling using the Finite Element Method," ASME J. Manuf. Sci. Eng., 126, pp. 64-73.