Development of an analytical model for drilling burr formation in ductile materials

Journal of Engineering Materials and Technology

Volumn 124, Issue 2, 2002, Pages 192-198

  Kim, Jinsoo ^a   Dornfeld, David A ^a  

^a UNIVERSITY OF CALIFORNIA   (United States)

Author keywords

[No Author keywords available]

Indexed keywords

DUCTILITY; ENERGY CONSERVATION; FINITE ELEMENT METHOD; FRACTURE; MACHINING; MATHEMATICAL MODELS; METAL CUTTING; PLASTIC DEFORMATION; STAINLESS STEEL;

DRILLING BURR FORMATION; DUCTILE MATERIALS; LOW ALLOY STEEL;

DRILLING;

EID: 1342324519     PISSN: 00944289     EISSN: None     Source Type: Journal    
DOI: 10.1115/1.1429937     Document Type: Article

References (25)

1. Gillespie, L. K., 1975, "Burrs Produced by Side-milling Cutters," Bendix Corporation Unclassified Topical Report, BDX-613-1303.
2. Gillespie, L. K., 1975, "Burrs Produced by Drilling," Bendix Corporation Unclassified Topical Report, BDX-613-1248.
3. Gillespie, L. K., 1976, "Effects of Drilling Variables on Burr Properties," Bendix Corporation, Unclassified Topical Report, BDX-613-1502.
4. Link, R., 1992, "Gratbildung und Strategien zur Gratreduzierung" Ph.D dissertation, RWTH Aachen, Germany.
5. Stein, J., and Dornfeld, D. A., 1995, "An Analysis of Burrs in Drilling Precision Miniature Holes Using a Fractional Factorial Design," ASME Symposium on Production Eng., Winter Annual Meeting.
6. Pande, S., and Relekar, H., 1986, "Investigation on Reducing Burr Formation in Drilling," Int. J. Mach. Tool Des. Res., 26, No. 3, pp. 339-348.
7. Gillespie, L. K., and Blotter, P, T., 1976, "The Formation Properties of Machining Burrs," ASME J. Eng. Ind., 98, No. 1, pp. 66-74.
8. Kim, J, and Domfeld, D. A., 2000, "Development of a Drilling Burr Control Chart for Stainless Steel," Transactions of NAMRI/SME, XXVIII, pp. 317-322,
9. Dornfeld, D. A., Kim, J., Dechow, H., Hewson, J., and Chen, L. J., 1999, "Drilling Burr Formation in Titanium Alloy, Ti-6A1-4V," Annals of the CIRP V. 48/1, pp. 73-76.
10. Guo, Y. B., and Dornfeld, D. A., 1998, "Finite Element Analysis of Drilling Burr Minimization with a Backup Material," Transactions of NAMRI/SME. 26, pp. 207-212.
11. Guo, Y., and Dornfeld, D. A., 1998, "Integration of CAD of Drill with FEA of Drilling Bun Formation," Transactions of NAMRI/SME, 26, pp. 201-206.
12. Guo, Y., and Dornfeld, D. A., 2000, "Finite Element Modeling of Burr Formation Process in Drilling 304 Stainless Steel," ASME J. Manuf. Sci. Eng., to appear.
13. Furness, R., 1998, High Speed Video of Drilling Burr Formation, AMTD, Ford Motor Company.
14. Sofronas, A., 1975, "The Formation and Control of Drilling Burrs," Ph.D. dissertation, The University of Detroit.
15. Chandrasekharan, V., Kapoor, S. G., and Devor, R. E., 1995, "A Calibration Procedure for Fundamental Oblique-Cutting Model Coefficients Based on A Three-Dimensional Mechanistic Drilling Force Model," Transactions of NAMRI/SME, XXVII, pp. 255-260.
16. Chandrasekharan, V., Kapoor, S. G., and Devor, R. E., 1995, "A Mechanistic Approach to Predicting the Cutting Forces in Drilling: With Application to Fiber-Reinforced Composite Materials," ASME J. Eng. Ind., 117, pp. 559-570.
17. Chandrasekharan, V., Kapoor, S. G., and Devor, R. E., 1998, "A Mechanistic Model to Predict the Cutting Force System for Arbitrary Drill Point Geometry," ASME J. Manuf. Sci. Eng., 120, pp. 563-570.
18. Chen, Y. R., Ni, J., and Katz, Z., 2000, "A Compact Geometrical-Model-Based Force Model and Improved Material Calibration Procedure for Arbitrary Geometry," submitted for publication, CIRP Annals.
19. Mauch, C. and Lauderbaugh, L. K., 1990, "Modeling the Drilling Process-An Analytical Model to Predict Thrust Force and Torque," Computer Modeling and Simulation of Manufacturing Processes, Singh, B., Im, Y., Haque, L. Altan, C., eds., ASME. New York, pp 59-66.
20. Roadinger, T. J., and Townsend, M. A., 1980, "Torque and Thrust Parameters in Drilling Using Dimensional Analysis," ASME J. Eng. Ind., 102, pp. 37-44.
21. Rubenstein, C. 1991, "The Torque and Thrust Force in Twist Drilling-I. Theory," Int. J. Mach. Tools Manuf., 31, No. 4, pp. 481-489.
22. Rubenstein, C., 1991, "The Torque and Thrust Force in Twist Drilling-I. Comparison of Experimental Observations with Deductions from Theory," Int. J. Mach. Tools Manuf., 31, No. 4, pp. 491-504.
23. Merchant, M. E, 1945, "Basic Mechanics of the Metal Cutting Process," J. Appl. Phys., 16, pp, 267-275.
24. Williams, R. A., 1974, "A Study of Drilling Process," ASME J. Eng. Ind. 96, pp. 1207-1215.
25. Galloway, D. F., 1957, "Some Experiments on the Influence of Various Factors on Drill Performance," Trans. ASME, 79, pp. 191-231.