Modelling, identification and control of thermal deformation of machine tool structures, part 5: Experimental verification

Journal of Manufacturing Science and Engineering, Transactions of the ASME

Volumn 121, Issue 3, 1999, Pages 517-523

  Fraser, S ^a   Attia, M H ^a   Osman, M O M ^a  

^a Civil and Environmental Engineering   (Canada)

Author keywords

[No Author keywords available]

Indexed keywords

ALGORITHMS; COMPUTER SIMULATION; DEFORMATION; FEEDBACK CONTROL; HEAT CONDUCTION; MACHINING; MATHEMATICAL MODELS; RANDOM ERRORS; RIGIDITY; STIFFNESS; THERMAL EFFECTS; THERMAL LOAD;

THERMAL DEFORMATION; THERMALLY INDUCED ERRORS; THERMOELASTIC TRANSFER FUNCTIONS;

MACHINE TOOLS;

EID: 0032598273     PISSN: 10871357     EISSN: 15288935     Source Type: Journal    
DOI: 10.1115/1.2832711     Document Type: Article

References (29)

1. Spur, G., and Heisel, U., 1977, “Automatic Compensation of Thermal Disturbances in Machine Tools,” Proceeding of the 3rdlnt. Conf. on Production Engineering, Kyoto.
2. Ichimiya, R., 1980, “Compensation for Thermal Deformation of Milling Machine,” Proc. Conf. Numerical Methods in Machine Tool Design, Wroclaw, Poland, pp. 39-49.
3. Week, M., Schuze, O., Michels, F., and Bonse, R., November 1994, “Optimization of Machine Tools Performance and Accuracy,” ASME Symposium on Intelligent Machine Tool Systems, M. H. Attia and M. Elbestawi, eds., Int Mech Engrg. Cong. Expo., pp. 895-908.
4. Chen, J. S., Yuan, J. X., Ni, J., and Wu, S. M., November, 1993, “Real-time Compensation for Time-Variant Volumetric Errors on a Machining Center,” ASME Journal of Engineering for Industry, Vol. 115, pp. 472-479.
5. Sartori, S., and Zhang, G. X., 1995, “Geometric Error Measurement and Compensation of Machines,” Annals of the CIRP, Vol. 44, No. 2, pp. 599-609.
6. Mou, J., Donmez, M. A., and Cetinkunt, S., November, 1995, “An Adaptive Error Correction Method Using Feature-Based Analysis Techniques for Machine Performance Improvement, Parts 1 and 2,” ASME Journal of Engineering for Industry, Vol. 117, pp. 584-590, and pp. 591-600.
7. Chen, J. S., Yuan, J. X., Ni, J., and Wu, S. M., 1992, “Thermal Error Modelling for Volumetric Error Compensation,” ASME Symposium on Sensors and Signal Processing for Manufacturing, PED-Vol. 55, pp. 113-125.
8. Ferreira, P. M., and Liu, C. R., February, 1993, “A Method for Estimating and Compensating Quasi-static Errors of Machine Tools,” ASME Journal of Engi-neering for Industry, pp. 149-159.
9. Hatamura, Y., Nagao, T., Mitsuishi, M., Kato, K., Taguchi, S., Okumura, T., Nakagawa, G., and Sugishita, H., 1993, “Development of an Intelligent Machining Center Incorporating Active Compensation for Thermal Distortion,” Annals of the CIRP, Vol. 42, No. 1, pp. 549-552.
10. Chiappulini, R., Giannotti, L., and Galbersanini, 1991, “On-Line Correction via Software of Thermal Errors in Numerically Controlled Machine Tools,” presented at the Scientific Committee “M” of 41st CIRP General Assembly, Stanford, California.
11. Sata, T., Takeuchi, Y., Sato, N., and Okubo, N., 1973, “Analysis of Thermal Deformation of Machine Tool Structure and its Application,” Proc. 14alnt. MTDR Conference, pp. 275-280.
12. Sata, T., Takeuchi, Y., and Okubo, N., 1975, “Control of the Thermal Deformation of a Machine Tool,” Proc. 16 Int. MTDR Conference, pp. 203-208.
13. Moriwaki, T., 1988, “Thermal Deformation and Its On-Line Compensation of Hydraulically Supported Precision Spindle,” Annals of the CIRP, Vol. 37, No. 1, pp. 393-396.
14. Fraser, S., Attia, M. H., and Osman, M. O. M., 1998, “Modelling, Identi-fication and Control of Thermal Deformation of Machine Tool Structures, Part 1: Concept of Generalized Modelling,” ASME JOURNAL OF MANUFACTURING SCIENCE AND ENGRG, pp. 623-631.
15. Fraser, S., Attia, M. H., and Osman, M. O. M., 1998, “Modelling, Identification and Control of Thermal Deformation of Machine Tool Structures, Part 2: Generalized Transfer Functions,” ASME JOURNAL OF MANUFACTURING SCIENCE AND ENGRG, pp. 632-639.
16. Fraser, S., Attia, M. H., and Osman, M. O. M., 1998, “Modelling, Identi-fication and Control of Thermal Deformation of Machine Tool Structures, Part 3: Real Time Identification of Heat Input to the Structure,” ASME JOURNAL OF MANUF. SCIENCE AND ENGRG.
17. Fraser, S., Attia, M. H., and Osman, M. O. M., 1998, “Modelling, Identi-fication and Control of Thermal Deformation of Machine Tool Structures, Part 4: A Multi-Variable Closed-Loop Control System,” ASME JOURNAL OF MANUF. SCIENCE AND ENGRG.
18. Beck, J. V., 1992, “Some Unsolved Inverse Problems in Heat Transfer,” Proceedings of the 5th Annual Inverse Problems in Engineering, K. Woodbury, ed.
19. Beck, J. V., Blackwell, B., and St. Clair, C. R., 1985, Inverse Heat Conduction: Ill-posed Problems, Wiley-Interscience Publication, New York.
20. Hensel, E., 1988, “Inverse Problems for Multi-dimensional Parabolic Par-tial Differential Equations,” ASME Applied Mechanics Reviews, Vol. 41, No. 6, pp. 263-269.
21. Emery, A. F., Fadale, T. D., and Nenarokomov, A. V., 1993, “Optimal Sensor Location Considering Parameter Variability,” Proceedings of Inverse Problems in Engineering: Theory and Practice, N. Zabaras, K. A., Woodbury, and M. Raynaud, ed., pp. 361-368.
22. Fadale, T. D., and Emery, A. F., 1992, “Optimal Locations of Temperature Sensors to Solve Inverse Thermal Problems,” Proceedings of the 5, h Annual Inverse Problems in Engineering.
23. Attia, M. H., and Kops, L., 1979, “Nonlinear Thermoelastic Behaviour of Structural Joint Solution to a Missing Link for Prediction of Thermal Deformation of Machine Tools,” ASME Journal of Engrg for Industry, Vol. 101, pp. 348-354.
24. Fraser, S., Attia, M. H., and Osman, M. O. M., 1996, “Modelling the Stiffness and Thermal Contact Resistance of Machine Tool Joints,” Proc. CSME Symposium on Manuf. Science and Engrg., McMaster University, Hamilton, pp. 578-585.
25. Bryan, J., 1990, “International Status of Thermal Error Research (1990),” Keynote Paper, Annals of CIRP, Vol. 39, No. 2, pp. 645-656.
26. Calverd, A. M., 1982, “A Very Low Power AC Bridge for High Resolution Remote Resistance Thermometry,” J Phys. E:Sci, Instrum., Vol. 15.
27. Omega Engineering, Inc., Samford, CT.
28. Raynaud, M., 1986, “Some Comments on the Sensitivity to Sensor Location of Inverse Heat Conduction Problems Using Beck’s Method,” Technical Note, Int. J. Heat Mass Transfer, Vol. 29, pp. 815-817.
29. Slotine, J. J. E., and Li, W., 1991, Applied Nonlinear Control, Prince Hall, Englewood Cliffs, New Jersey.