Through-thickness residual stress distribution after the cold expansion of fastener holes and its effect on fracturing

Journal of Engineering Materials and Technology

Volumn 126, Issue 1, 2004, Pages 129-135

  Özdemir, A Tamer ^a   Edwards, Lyndon ^b  

^a GAZI UNIVERSITY   (Turkey)

^b OPEN UNIVERSITY   (United Kingdom)

Author keywords

[No Author keywords available]

Indexed keywords

FASTENERS; FINITE ELEMENT METHOD; FRACTURE; NEUTRON DIFFRACTION; STRESS CONCENTRATION; TOMOGRAPHY; X RAYS;

FASTENER HOLES; FOURIER SERIES EXPANSION; RESIDUAL STRESS DISTRIBUTION; TOMOGRAPHIC IMAGING;

RESIDUAL STRESSES;

EID: 8744287405     PISSN: 00944289     EISSN: None     Source Type: Journal    
DOI: 10.1115/1.1634278     Document Type: Article

References (47)

1. Mann, J. L., and Jost, G. S., 1983, "Stress Fields Associated With Fitted and Cold Expanded Holes," Metal Forum, 6, pp. 43-53.
2. Schwarmann, L., 1982, "On Improving Fatigue Performance of a Double Shear Lap Joint," Int. J. Fatigue, 2, pp. 105-111.
3. Champoux, R. L., 1986, "An Overview of Cold Expansion Methods," Fatigue Prevention and Design, J. T. Barnby, ed., Camelot Press, London, Chap. 1.
4. Lowak, H., 1981, "Zum Einfluss von Bauteilgrösse, Lastfolge und Last Horizon auf die Schwingfestigskeit-Steigerung Durch Mechanisch Erzeugte Eigenspannungen," Bericht Nr. FB-157, Fraunhofer-Institut für Betriebsfestigkeit, Darmstadt.
5. Ozelton, M. W., and Coyle, T. G., 1986, "Fatigue Life Improvement by Cold Working Fastener Holes in 7050 Aluminum," Fatigue in Mechanically Fastener Campaniles and Metallic Joints, ASTM STP 927, John M. Potter, ed., pp. 53-71.
6. Pell, R. A., Weawer, P. W., Mann, J. Y., and Sparrow, J. G., 1989, "Fatigue of Thick Section Cold Expanded Holes With and Without Cracks," Fatigue Fract. Eng. Mater. Struct., 12, pp. 553-567.
7. Jongebreur, A. A., and Koning, U. A., 1983, "Results of a Study of Residual Stresses and Fatigue Crack Growth in Lugs With Expanded Holes," Proc. International Conference on Aircraft Fatigue, ICAF' 83, 2, R. Labourette, and D. Deviller, eds., CEAT, France, pp. 39-51.
8. Özdemir, A. T., and Edwards, L., 1997, "Relaxation of Residual Stresses at Cold Expanded Holes due to Fatigue Loading," Fatigue Fract. Eng. Mater. Struct., 20, pp. 1443-1451.
9. Hill, R., 1950, "The Expansion of a Cylindrical Tube," The Mathematical Theory of Plasticity, Oxford University Press, Oxford, UK, pp. 100-124.
10. Nadai, A., 1950, "Partial Yielding in Cylinders," The Theory of Flow and Fracture in Solids, McGraw-Hill Book Co., New York, pp. 458-471.
11. Hsu, Y C., and Foremann, R. G., 1975, "Elastic Plastic Analysis of an Infinite Sheet Having a Circular Hole Under Pressure," ASME J. Appl. Mech., 42, pp. 347-352.
12. Ramsberg, W., and Osgood, W. R., 1943, "Description of Stress-Strain Curves by Three Parameters," Technical Report No. NACA TN 902, National Advisory Committee for Aeronautics, Washington DC, USA.
13. Rich, D. L., and Impellizzeri, L. F., 1977, "Fatigue Analysis of Cold Worked and Interference Fit Fastener Holes," Cyclic Stress-Strain and Plastic Deformation Aspects of Fatigue Crack Growth, ASTM STP 637, pp. 153-177.
14. Wang, G. S., 1988, "An Elastic-Plastic Solution for a Normally Loaded Center Hole in a Finite Circular Body," Int. J. Pressure Vessels Piping, 33, pp. 269-284.
15. Chen, P. C. T., 1986, "A New Method of Predicting Residual Stress in Autofrettaged gun Barrels," Technical Report No. ARCCB-TR-86012, US Army Armament Research and Development Center, Watervliet.
16. Zhu, Wu-Xue, and Zha, Zi-Chu, 1987, "An Elastic-Plastic Analysis of Autofrettaged Thick-Walled Cylinders." Acta Mech. Sin., 19, pp. 245-255.
17. Megahed, M. M., and Abbas, A. T., 1991, "Influence of Reverse Yielding on Residual Stress by Autofrettage," Int. J. Mech. Sci., 33, pp. 139-150.
18. Poussard, G. C., Pavier, M. J., and Smith, D. J., 1995, "Analytical and Finite Element Predictions of Residual Stresses in Cold Worked Fastener Holes," Stain Anal., 30, pp. 291-304.
19. Ball, D. L., 1995, "Elastic-Plastic Stress Analysis of Cold Expanded Fastener Holes," Fatigue Fract. Eng. Mater. Struct., 18, pp. 47-63.
20. Carey, R. P., 1987, "Computed Stress and Strain Distributions Under Interference Fit and After Cold Working," Technical Report No. AR-904-548, Aeronautical Research Laboratories, Melbourne, Victoria.
21. Dietrich, G., and Potter, J. M., 1977, "Stress Measurements on Cold Worked Fastener Holes," Adv. X-Ray Anal., 20, pp. 321-328.
22. Stacey, A., MacGillivary, H. J., Webster, G. A., Webster, P. J., and Ziebeck, K. R. A., 1985. "Measurement of Residual by Neutron Diffraction." J. Strain Anal., 20(2), pp. 93-100.
23. Cook, R., and Holdway, P., 1993, "Residual Stresses Induced by Hole Expansion," Proc. Computer Methods and Experimental Measurements for Surface Treatment Effects, M. H. Aliabadi, and C. A. Brebbia, eds., Computational Mechanics Publications, Southampton, UK, pp. 91-100.
24. Özdemir, A. T., Wang, D. Q., and Edwards, L., 1994, "Measurement of the 3D Residual Stress Distribution at Split Sleeve Cold Expanded Holes," Proc. 4th International Conference on Residual Stresses, ICRS-4, Society for Experimental Mechanics Publications, Bethel, USA, pp. 1144-1149.
25. Edwards, L., and Wang, D. Q., 1998, "Neutron Diffraction Determination of the Complete 3D Residual Stress Distribution Surrounding a Cold Expanded. Hole," Proc. 4th European Conference on Residual Stresses, S. Denis, ed., Société Francaise de Métallurgie et de Matériaux, 2, Bourgogne, France, pp. 619-626.
26. Özdemir, A. T., Cook, R., and Edwards, L., 1993, "Residual Stress Distributions Around Cold Expanded Holes," Proc. Durability and Structural Integrity of Airframes, ICAF '93, International Committee on Aircraft Fatigue, A. F. Blom, ed., 1, EMAS, Cradley Heath, West Midlands, pp. 207-237.
27. Webster, P. J., Mills, O., Browne, P. A., Hughes, D. J., and Holden, T. M., 2000, "Residual Stress Around a Cold Expanded Hole," Proc. 6th International Conference on Residual Stresses, ICRS-4, Institute of Materials, 1, Oxford, UK, pp. 125-131.
28. Denton, A. A., 1966, "Determination of Residual Stresses," Metall. Rev., 11, pp. 101-123.
29. Ozdemir, A. T., and Edwards, L., 1996, "Measurement of the Three-Dimensiona! Residual Stress Distribution Around Split Sleeve Cold Expanded Holes," J. Strain Anal., 31, pp. 413-421.
30. Özdemir, A. T., and Hermann, R., 1999, "Effect of Expansion Technique and Plate Thickness on Near Hole Residual Stresses and Fatigue Life of Cold Expanded Holes," J. Mater. Sci., 34, pp. 1243-1252.
31. Özdemir, A. T., and Edwards, L., unpublished work.
32. Garcia-Granada, A. A., Lacarac, V., Smith, D. J., Pavier, M. J., Cook, R., and Holdway, P., 1999. "3D Residual Stresses Around Cold Expanded Holes in a New Creep Resistant Aluminum Alloy," Proc. Surface Treatment IV, VIT Press, pp. 103-116.
33. Lucarac, V., Garcia-Granada, A. A., Smith, D. J., and Pavier, M. J., 2000, "The Effect of Creep on Residual Stress Relaxation Around Cold Expanded Holes," Proc. 6th International Conference on Residual Stresses, ICKS 6, Institute of Materials. 1, Oxford, UK, pp. 117-121.
34. Garcia-Granada, A. A., Smith, D. J., and Pavier, M. J., 2000, "A New Procedure Based on Sachs' Boring for Measuring Non-Axisymmetric Residual Stresses," Int. J. Mech. Sci., 42, pp. 1027-1047.
35. Özdemir, A. T., and Edwards, L., unpublished work.
36. Pyzalla, A., 2000, "Stress and Strain Measurements: X-Rays and Neutrons," Physica B. 276-278, pp. 833-836.
37. Sinha, S. K., 2001, "The Impact of Synchrotron Radiation on Nanoscience," Appl. Surf. Sci., 182, pp. 176-185.
38. Sachs, G., 1927, "Der Nachweis Innerer Spannungen in Stangen und Rohren," Z. Metallkd., 19, pp. 352-362.
39. Lambert, J. W., 1954, "A Method of Deriving Residual Stress Equations," Proc. Soc. Exp. Stress Anal., 12, pp. 91-98.
40. Weiss, V., 1960, "Residual Stresses in Cylinders," Proc. Soc. Exp. Stress Anal., 15, pp. 53-61.
41. Poussard, G. C., Pavier, M. J., and Smith, D. J., 1997, "A Finite Element Simulation of the Cold Working Process for Fastener Holes," J. Strain Anal., 32(4), pp. 287-300.
42. Forgues, S. A., Bernard, M., and Bui-Quioc, T., 1993, "3D Axisymmetric Numerical Analysis and Experimental Study of the Fastener Hole Cold Working," Proc. Computer Methods and Experimental Measurements for Surface Treatment Effects, M. H. Aliabadi, and C. A. Brebbia, eds., Computational Mechanics Publications, Southampton, UK, pp. 61-70.
43. Pavier, J., Poussard, G. C., and Smith, D. J., 1999, "Effect of Residual Stress Around Cold Worked Holes on Fracture Under Superimposed Mechanical Load," Eng. Fract. Mech., 63, pp. 751-773.
44. Kang, J., Johnson, W. S., and Clark, D. A., 2002, "Three-Dimensional Finite Element Analysis of the Cold Expansion of Fastener Holes in Two Aluminum Alloys," ASME J. Eng. Mater. Technol., 124(2), pp. 140-145.
45. Lin, X. B., and Smith, R. A., 1999, "Stress Intensity Factor for Corner Crack Emanating From Fastener Holes Under Tension," Eng. Fract. Mech., 62, pp. 535-553.
46. Ball, D. L., 1999, "Stress Intensity Factor Solution Development for Interference Fit and Expanded Holes," 1999 USAF Aircraft Structural Integrity Program, San Antonio TX.
47. James, M. R., 1982, "The Relaxation of Residual Stresses During Fatigue," Proc. Residual Stress and Stress Relaxation, E. Kula, and V. Weiss. eds., Plenum Press, London, UK, pp. 297-314.