Material systems for cylinder bore applications - Plasma spray technology

SAE Technical Papers

Volumn , Issue , 1997, Pages

  Rao, V D N ^a   Kabat, D M ^a   Cikanek, H A ^a   Fucinari, C A ^a   Wuest, G ^b  

^a FORD MOTOR COMPANY   (United States)

^b Sulzer Metco ^*

Author keywords

[No Author keywords available]

Indexed keywords

ALUMINUM ALLOYS; ALUMINUM COATINGS; CAST IRON; FRICTION; PLASMA JETS; PLASMA SPRAYING; SOLID LUBRICANTS;

MATERIAL COMPOSITIONS; MATERIAL SYSTEMS; PLASMA SPRAY TECHNOLOGY; POWDER MATERIAL; SLEEVE SYSTEMS; SPRAY SYSTEMS; TEST EVALUATION; THERMAL SPRAY PROCESS;

CYLINDER BLOCKS;

EID: 85072453277     PISSN: 01487191     EISSN: 26883627     Source Type: Journal    
DOI: 10.4271/970023     Document Type: Conference Paper

References (41)

1. Barbezit G., Keller S., and Wegner K. H., "Rotaplasma Applications in the Automotive Industry." ITSC, 95, Kobe, 1995, Proceedings pp 9-13.
2. Rao V. D. N., Kabat D. M., and Rose R. A., "Method of Making an Anti-Friction Coating on Metal by Plasmaspraying powder having a Solid Lubricant Core and a Fusable Metal Shell' U. S. A. Patent No. 5,358,753, Oct. 25, 1994.
3. Rao V. D. N., Kabat D. M., Yeager D., Rose R., Brandt R., "Performance of Plasmaspray Coated Bore 4.6L-V8 Aluminum Block Engines in Dynamometer and Fleet Vehicle Durability Tests" SAE Paper No. 970008, 1997.
4. Rao V. D. N., Kabat D. M., Yeager D., Lizotte B., "Engine Studies of Solid Film Lubricant Coated Pistons" SAE Paper No. 970009, 1997.
5. Rao V. D. N., "High Temperature, Low Friction Ceramic Coating for Gas Turbine Regenerator Seals" U. S. A. Patent No. 3907311, September 1975.
6. Rao V. D. N., "Rubbing Seal Material for a Ceramic Heat Exchanger" U. S. A. Patent No. 3887201, June 1975.
7. Rao V. D. N., "Particulate Coating for the Rubbing Seal of a Gas Turbine Regenerator" U. S. A. Patent No. 3659861, May 1972.
8. Rao V. D. N., "Rim Construction for Gas Turbine Rotating Heat Exchangers" U. S. A. Patent No. 3601182, August 1971.
9. Rosenberg R. C., "General Friction Considerations for Engine Design" SAE Technica Paper No. 821576, 1982.
10. Patterson D. J., and Lin S. S., Ford Funded Research at U. of Michigan, 1990-1991.
11. "Design News" Cahners Publishing Co. September 23, 1996.
12. Heywood J. B., Internal Combustion Engine Fundamentals, Mcgraw-Hill, New York, 1988.
13. Metals Handbook, Tenth Edition Properties and Selection: Irons, Steels, and International High Performance Alloys, P- 822, Vol. 1, ASM, March 1990.
14. Meringolo F. N., and Longo F. N., "Applications for Flame Sprayed and Plasma Sprayed Coatings In the Automotive Industry SAE 740147, 1974.
15. Longo F. N., "Plasma Sprayed Coating Solves Wankel Engine Wear Problems ASM, Chicago Oct., 1973.
16. Metals Handbook, Tenth Edition pp 829-836, Vol. 7, Powder Metallurgy, ASM, 1984.
17. Rao V. D. N., "Method of Making Wear Resistant Ferrous Based Parts" U. S. A. Patent No. 4,421,717, Dec. 20, 1983.
18. ASTM C 633 Standards "Standard Test Method for Adhesion or Cohesive Strength of Flame Sprayed Coatings" American Society for Testing Materials, Philadelphia Pa., 1980.
19. Rao V. D. N., Cikanek H. A., Lesnevsky L. N., Tchernovsky M. N., and Turin V. N., "Friction and Wear Characteristics of Micro-Arc Oxidation Coating for Light Weight, Wear Resistant, Powertrain Component Application" SAE Paper No. 970022, 1997.
20. Dearlov J. V., "Apparatus for Simultaneous Measurement of Internal Combustion Engine Ring/Liner Oil-Film Thickness and Friction" Massachusetts Institute of Technology, September 1994.
21. Rao V. D. N., and Cikanek H. A., "1.8L Sierra-Mondeo Turbo-Diesel Valvetrain Friction Reduction Using a Solid Film Lubricant" SAE Technica Paper No. 941986, 1994
22. Schamel Andreas, and Grischke Martin, "Amorphous Carbon Coatings for Low Friction and Wear in Bucket Tappet Valvetrains." SAE Paper No. 970004, 1997.
23. Markov G. A., and Mmarkova G. V., "Russian Patent No. 526961" Bulliten of Inventions, n 32, 1976, p 1
24. Staff "Electrochemical Microplasma Processes in Protective Coating Production" New in Technology of Machine Manufacturing, Technical Center, Poisk, 1989, p 13.
25. Rao V. D. N., and Telang Y. P., "Process for Coating the Rubbing Surfaces of the Seal of the Gas Turbine Regenerater; Low Friction, Polyarylsulfone, Graphite Lubricant, Nickek-Chromium Alloy" U. S. A. Patent No. 3930071, December 1975.
26. Rao V. D. N., Kabat D. M., and Yeager D. A., "Low Friction Reciprocating Piston Assembly" U. S. A. Patent No. 5,239,955, August 1993.
27. Rao V. D. N., "Solid Lubricants and Hardenable Steel Coating System" U. S. A. Patent No. 5,464,486, Nov. 7, 1995.
28. Rao V. D. N., Kabat D. M., and Lizotte B. W., "Anti-Friction Coating Composition Containing Solid Lubricants" U. S. A. Patent No. 5,482,637, Jan. 9, 1996.
29. Rao V. D. N., "Solid Lubricants and Hardenable Steel Coating System" U. S. A. Patent No. 5,408,964 Apr. 25, 1995.
30. Rao V. D. N., Kabat D. M., and Yeager D. A., "Low Friction Reciprocating Piston Assembly" U. S. A. Patent No. 5,239,955, Aug. 31, 1993.
31. Rao V. D. N., Kabat D. M., and Yeager D. A., "Low Friction Reciprocating Piston Assembly" U. S. A. Patent No. 5,313,919, May 24, 1994.
32. Rao V. D. N., Kabat D. M., and Rose R. A., "Metal Incapsulated Solid Lubricant Coating System" U. S. A. Patent No. 5,302,450, Apr. 12, 1994.
33. Rao V. D. N., "Solid Lubricants and Hardenable Steel Coating System" U. S. A. Patent No. 5,332,422, July 26, 1994.
34. Sibley L. B., Wear Control Handbook, American Society of Mechanical Engineers, New York, 1980.
35. Rao V. D. N., Kabat D. M., and Rose R. A., "Metal Incapsulated Solid Lubricant Coating System" U. S. A. Patent No. 5,315,970, May 31, 1994.
36. Rao V. D. N., Kabat D. M., and Lizotte B. W., "Thermoset Polymer/Solid Lubricant Coating system" U. S. A. Patent No. 5,363,821, Nov 15 1994.
37. Rao V. D. N., "Solid Lubricants and Hardenable Steel Coating System" U. S. A. Patent No. 5,484,662 Jan 16, 1996.
38. Bullet T. R., and Prosser J. L., "Progress in Organic Coatings" 1, 45 (1972)
39. Zorll U., "New Insights Into the Process of Adhesion Measurement and the Interactions at Polymer/Substrate Interfaces." Journal Oil Colour Chemists Association, 1983, 7, 193.
40. Bullet T. R., and Prosser J. L., "Adhesion Problems with paint powder Coatings" Industrial Adhesion Problems. Orbital Press 1985
41. Bishop I. N., "Effect of Design Variables on Friction and Economy" SAE Technical Paper No. 812A, Automotive Engineering Congress, Detroit, Michigan, 1964.