Reducing water and energy consumption in chemical industry by sustainable production approach: A pilot study for polyethylene terephthalate production

Journal of Cleaner Production

Volumn 99, Issue , 2015, Pages 119-128

  Alkaya, Emrah ^a   Demirer, Göksel N ^b  

^a Technology Development Foundation of Turkey   (Turkey)

^b MIDDLE EAST TECHNICAL UNIVERSITY   (Turkey)

Author keywords

Cleaner production; Energy efficiency; Polyester production; Resource efficiency; Water saving

Indexed keywords

ALIPHATIC COMPOUNDS; BENCHMARKING; CHEMICAL INDUSTRY; COOLING SYSTEMS; COOLING WATER; ENERGY EFFICIENCY; ENERGY UTILIZATION; ENVIRONMENTAL MANAGEMENT; HEAT TRANSFER; INVESTMENTS; MANUFACTURE; PLASTIC BOTTLES; POLLUTION CONTROL; POLYETHYLENE TEREPHTHALATES; PUMPS; WATER CONSERVATION;

CLEANER PRODUCTION; ENERGY SAVING POTENTIAL; ENVIRONMENTAL PERFORMANCE EVALUATIONS; MAINTENANCE REQUIREMENT; MANUFACTURING INDUSTRIES; RESOURCE EFFICIENCIES; SUSTAINABLE PRODUCTION; WATER - SAVINGS;

SUSTAINABLE DEVELOPMENT;

EID: 84929272333     PISSN: 09596526     EISSN: None     Source Type: Journal    
DOI: 10.1016/j.jclepro.2015.02.087     Document Type: Article

References (44)

1. S.I. Abou-Elela, H.A. Haleem, E. Abou-Taleb, and H.S. Ibrahim Application of cleaner production technology in chemical industry: a near zero emission J. Clean. Prod. 15 2007 1852 1858 10.1016/j.jclepro.2006.10.005
2. E. Alkaya Diffusion of Sustainable Production Approach into Turkish Manufacturing Industry: Pilot Applications and Sectoral Assessments A Doctor of Philosophy Thesis 2014 Department of Environmental Engineering, Middle East Technical University Ankara, Turkey
3. E. Alkaya, and G.N. Demirer Greening of production in metal processing industry through process modifications and improved management practices Resour. Conserv. Recycl. 77 2013 89 96 10.1016/j.resconrec.2013.06.004
4. E. Alkaya, and G.N. Demirer Sustainable textile production: a case study from a woven fabric manufacturing mill in Turkey J. Clean. Prod. 65 2014 595 603 10.1016/j.jclepro.2013.07.008
5. E. Alkaya, and G.N. Demirer Improving resource efficiency in surface coating/painting industry: practical experiences from a small-sized enterprise Clean. Technol. Environ. Policy 2014 1 11 http://dx.doi.org/10.1007/s10098-014-0732-9
6. E. Alkaya, M. Böʇürcü, F. Ulutaş, and G.N. Demirer Adaptation to climate change in industry: improving resource efficiency through sustainable production applications Water Environ. Res. 87 2015 14 25
7. H. Arneth, and S. Dötsch Pumps for heat transfer applications World Pumps 2006 22 27 http://dx.doi.org/10.1016/S0262-1762(06)71143-9
8. M.C. Barros, M.T. Torres, P.M. Bello, E. Roca, and J.J. Casares Integrated pollution prevention and control in the surface treatment industries in Galicia (NW Spain) Clean. Technol. Environ. Policy 10 2008 175 188
9. J.W. Bloemkolk Industrial Cooling Water Discharge: Cooling Systems and Emissions 1997 (No. 95.050)
10. D. Cespi, F. Passarini, E. Neri, I. Vassura, L. Ciacci, and F. Cavani Life Cycle Assessment comparison of two ways for acrylonitrile production: the SOHIO process and an alternative route using propane J. Clean. Prod. 69 2014 17 25 10.1016/j.jclepro.2014.01.057
11. Center for Industrial Research and Service - CIRAS Energy-related Best Practices: a Sourcebook for the Chemical Industry 2005 Iowa USA
12. Environment Agency Guidance for the Large Volume Organic Chemicals Sector 2003
13. European Commission Reference Document on the Application of Best Available Techniques to Industrial Cooling Systems (BREF) 2001 Brussels, Belgium
14. European Commission Reference Document on Best Available Techniques in the Production of Polymers (BREF) 2007 Brussels, Belgium
15. V. García, E. Pongrácz, P.S. Phillips, and R.L. Keiski From waste treatment to resource efficiency in the chemical industry: recovery of organic solvents from waters containing electrolytes by pervaporation J. Clean. Prod. 39 2013 146 153 10.1016/j.jclepro.2012.08.020
16. I. Kliopova, and A. Bagdonas Optimization of electroplating processes in Lithuanian machine and instrument industry J. Environ. Res. Eng. Manag. 3 2003 29 37
17. Koeller and Company A Report on Potential Best Management Practices 2006 Sacramento USA
18. Ministry of Economy - MOE Chemical Industry in Turkey 2013 Ankara, Turkey
19. Ministry of Science Industry and Technology - MOSIT Turkish Chemical Industry Strategy Document and Action Plan 2012 Ankara, Turkey
20. M. Neelis, M. Patel, K. Blok, W. Haije, and P. Bach Approximation of theoretical energy-saving potentials for the petrochemical industry using energy balances for 68 key processes Energy 32 2007 1104 1123 10.1016/j.energy.2006.08.005
21. August Kumar Pandey Identification and Assessment of Cleaner Production Technologies and Appropriate Technology Management Strategies and Methods in South African Vehicle Industry (Masters of Engineering (Technology Management)) 2007 University of Pretoria Pretoria, South Africa
22. M.H. Panjeshahi, A. Ataei, M. Gharaie, and R. Parand Optimum design of cooling water systems for energy and water conservation Chem. Eng. Res. Des. 87 2009 200 209 10.1016/j.cherd.2008.08.004
23. D. Saygin, M.K. Patel, E. Worrell, C. Tam, and D.J. Gielen Potential of best practice technology to improve energy efficiency in the global chemical and petrochemical sector Energy 36 2011 5779 5790 10.1016/j.energy.2011.05.019
24. M. Seneviratne A Practical Approach to Water Conservation for Commercial and Industrial Facilities 2007 Elsevier
25. L. Shen, E. Worrell, and M.K. Patel Environmental impact assessment of man-made cellulose fibres Resour. Conserv. Recycl. 55 2010 260 274 10.1016/j.resconrec.2010.10.001
26. State Planning Organization - SPO Report of Export Commission on Chemical Sector 2007 Ankara, Turkey
27. European Technology Platform for Sustainable Chemistry - SUSCHEM Position Document of Innovation Partnership on Water Efficient Europe: Every Drops Counts 2012
28. J. Thoresen Environmental performance evaluation - a tool for industrial improvement J. Clean. Prod. 7 1999 365 370 10.1016/S0959-6526(99)00154-7
29. Turkish Statistical Institute - TSI Hazardous Waste Generation Breakdown in Turkish Manufacturing Industry 2008 Ankara, Turkey
30. Turkish Statistical Institute - TSI Solid Waste Generation Breakdown in Turkish Manufacturing Industry 2008 Ankara, Turkey
31. Turkish Statistical Institute - TSI Water Consumption Breakdown in Turkish Manufacturing Industry 2008 Ankara, Turkey
32. The Scientific and Technological Research Council of Turkey - TUBITAK Vision 2023 Technologie Foresight Project: Chemicals Panel Report 2003 Ankara, Turkey
33. F. Ulutas, E. Alkaya, M. Böʇürcü, and G.N. Demirer A comparative analysis of Turkish and European Union environmental legislation regarding cleaner (sustainable) production concept Int. J. Environ. Sustain. Dev. 10 2011 246 266 10.1504/IJESD.2011.045366
34. F. Ulutas, E. Alkaya, M. Bogurcu, and G.N. Demirer Determination of the framework conditions and research-development needs for the dissemination of cleaner (sustainable) production applications in Turkey Int. J. Sustain. Dev World Ecol. 19 2012 203 209 10.1080/13504509.2011.606550
35. United Nations Environment Programme - UNEP Guidelines for the Application of Best Available Techniques (BATs) and Best Environmental Practices (BEPs) in Industrial Sources of BOD, Nutrients and Suspended Solids for the Mediterranean Region 2004 Athens, Greece
36. J. Wang, D. Qu, M. Tie, H. Ren, X. Peng, and Z. Luan Effect of coagulation pretreatment on membrane distillation process for desalination of recirculating cooling water Sep. Purif. Technol. 64 2008 108 115 10.1016/j.seppur.2008.07.022
37. W.-K. Wang, W.-M. Lu, and S.-W. Wang The impact of environmental expenditures on performance in the U.S. chemical industry J. Clean. Prod. 64 2014 447 456 10.1016/j.jclepro.2013.10.022
38. S. Werner Heat-transfer pumps for processing synthetic oils World Pumps 2006 2006 38 40 10.1016/S0262-1762(07)70056-1
39. S.-H. You, D.-H. Tseng, G.-L. Guo, and J.-J. Yang The potential for the recovery and reuse of cooling water in Taiwan Resour. Conserv. Recycl. 26 1999 53 70 10.1016/S0921-3449(98)00075-5
40. S.-H. You, D.-H. Tseng, and G.-L. Guo A case study on the wastewater reclamation and reuse in the semiconductor industry Resour. Conserv. Recycl. 32 2001 73 81 10.1016/S0921-3449(00)00096-3
41. H. Zhai, and E.S. Rubin Performance and cost of wet and dry cooling systems for pulverized coal power plants with and without carbon capture and storage Energy Policy 38 2010 5653 5660 10.1016/j.enpol.2010.05.013
42. C. Zhang, J. Chen, and Z. Wen Assessment of policy alternatives and key technologies for energy conservation and water pollution reduction in China's synthetic ammonia industry J. Clean. Prod. 25 2012 96 105 10.1016/j.jclepro.2011.11.056
43. N. Zhang, R. Smith, I. Bulatov, and J.J. Klemeš Sustaining high energy efficiency in existing processes with advanced process integration technology Appl. Energ. 101 2013 26 32 10.1016/j.apenergy.2012.02.037
44. P. Zheng, X. Feng, F. Qian, and D. Cao Water system integration of a chemical plant Energy Convers. Manage 47 2006 2470 2478 10.1016/j.enconman.2005.11.001