Design and planning of manufacturing networks for mass customisation and personalisation: Challenges and outlook

Procedia CIRP

Volumn 19, Issue C, 2014, Pages 1-13

  Mourtzis, D ^a   Doukas, M ^a  

^a UNIVERSITY OF PATRAS   (Greece)

Author keywords

Design, planning and operation; Manufacturing systems and networks; Product services

Indexed keywords

COMPLEX NETWORKS; DESIGN; LIFE CYCLE; MANUFACTURE; PRODUCT DESIGN; PRODUCTION CONTROL;

DESIGN AND PLANNING; DYNAMIC CONFIGURATION; ENTERPRISE PERFORMANCE; ENVIRONMENTAL CONSTRAINTS; MANUFACTURING NETWORKS; PROCESS AND PRODUCTION PLANNING; PRODUCT SERVICE; PRODUCTION PERFORMANCE;

CLOSED LOOP CONTROL SYSTEMS;

EID: 84923091277     PISSN: 22128271     EISSN: None     Source Type: Conference Proceeding    
DOI: 10.1016/j.procir.2014.05.004     Document Type: Conference Paper

References (123)

1. Mourtzis D, Doukas M. The evolution of manufacturing systems: From craftsmanship to the era of customisation. In Modrak V, Semanco P, editors. Design and Management of Lean Production Systems. IGI Global, ISBN13:9781466650398, http://www.igiglobal.com/book/handbook-research-design-management-lean/84172/.
2. El Maraghy H, Schuh G, El Maraghy W, Piller F, Schönsleben P, Tseng M, Bernard A. Product variety management. CIRP Annals - Mfg Tech 2013;62(2):629-652.
3. th International Conference on Digital Enterprise Technology - DET 2014. Keynote Presentation, March 25-28, 2014, Stuttgart, Germany, ISBN: 9783839606971.
4. Tolio T, Ceglarek D, El Maraghy HA, Fischer A, Hu SJ, Laperrière L, Newman ST, Váncza J. SPECIES - Co-evolution of products, processes and production systems. CIRP Annals - Mfg Tech 2010;59(2):672-693.
5. Warren NA. Internet and Globalisation. In Gangopadhyay P, Chatterji M, editors. Economics of Globalisation. Ashgate, USA; 2005.
6. Oliver J, Houlihan JB, Logistics management - the present and the future. Proceedings of 1986 BPICS Conference; 1986. p. 91-99.
7. Wilding R. The supply chain complexity triangle: Uncertainty generation in the supply chain. Int J Phy Distr & Log Mgmt 1998;28(8):599-616.
8. Gereffi G. International trade and industrial upgrading in the apparel commodity chain. J Int Econ 1999;48(1):37-70.
9. Váncza J, Monostori L, Lutters D, Kumara SR, Tseng M, Valckenaers P, Van Brussel H. Cooperative and responsive manufacturing enterprises, CIRP Annals - Mfg Tech 2011;60(2):797-820.
10. Wiendahl HP, El Maraghy HA, Nyhuis P, Zäh MF, Wiendahl HH, Duffie N, Brieke M. Changeable Manufacturing - Classification, Design and Operation, CIRP Annals - Mfg Tech 2007;56(2):783-809.
11. nd ed. New York: Springer-Verlag; 2006.
12. Tolio T, Urgo M. A Rolling Horizon Approach to Plan Outsourcing in Manufacturing-to-Order Environments Affected by Uncertainty, CIRP Annals - Mfg Tech 2007;56(1):487-490.
13. Hu SJ, Ko J, Weyand L, El Maraghy HA, Kien TK, Koren Y, Bley H, Chryssolouris G, Nasr N, Shpitalni M. Assembly system design and operations for product variety, CIRP Annals - Mfg Tech 2011;60(2):715-733.
14. Chui M, Loffler M, Roberts R. The Internet of Things. McKinsey Quarterly, 2010.
15. Monostori L, Váncza J, Kumara SRT. Agent-Based Systems for Manufacturing, CIRP Annals - Mfg Tech 2006;55(2):697-720.
16. Gunasekaran A, Ngai EWT. The future of operations management: An outlook and analysis. Int J of Prod Econ 2012;135(2):687-701.
17. Shah R, Ward PT. Defining and developing measures of lean production. J Oper Mgmt 2007;25(4):785-805.
18. Prince J, Kay JM. Combining lean and agile characteristics: Creation of virtual groups by enhanced production flow analysis. Int J Prod Econ 2003;85(3):305-318.
19. Pine BJ. Mass Customization: The New Frontier in Business Competition. Boston, MA: Harvard Business School Press; 1992.
20. Da Silveira G, Borenstein D, Fogliatto FS. Mass customization: Literature review and research directions. Int J Prod Econ 2001;72(1):1-13.
21. Fogliatto FS, Da Silveira G, Borenstein D. The mass customization decade: an updated review of the literature. Int J Prod Econ 2012;138(1):14-25.
22. Montreuil B. Poulin M. Demand and supply network design scope for personalized manufacturing. Prod Plan Con 2005;16(15):454-469.
23. Chandler AD. Scale and Scope. Cambridge, MA: Harvard University Press; 1990.
24. Hounshell A. From the American System to Mass Production, 1800-1932: The Development of Manufacturing Technology in the United States. Baltimore, MD: Johns Hopkins University Press; 1984.
25. th Bled Electronic Commerce Conference, TU München; 2002. p. 214-228.
26. Thirumalai S, Sinha K. Customization of the online purchase process in electronic retailing and customer satisfaction: An online field study, J Oper Mgmt 2011;29:477-487.
27. Ueda K, Takenaka T, Váncza J, Monostori L. Value creation and decision-making in sustainable society, CIRP Annals - Mfg Tech 2009;58(2):681-700.
28. Mourtzis D, Doukas M, Psarommatis F. A multi-criteria evaluation of centralized and decentralized production networks in a highly customer-driven environment, CIRP Annals - Mfg Tech 2012;61(1):427-430.
29. nd ed. Hoboken, New Jersey: John Wiley & Sons Inc; 2009.
30. Holweg M, Disney SM, Hines P, Naim MM. Towards responsive vehicle supply: a simulation-based investigation into automotive scheduling systems, J Oper Mgmt 2005;23(5):507-530.
31. Elias S. New Car Buyer Behaviour. 3DayCar Research Report. Cardiff Business School; 2002.
32. Knight K. Survey: 89% of consumers prefer online shopping. Bizreport. http://www.bizreport.com/2007/12/survey-89-of-consumers-prefer-o nline-shopping.html; 2007.
33. Helms M, Ahmadi M, Jih W, Ettkin L. Technologies in support of mass customization strategy: Exploring the linkages between e-commerce and knowledge management. Comp in Ind 2008;59(4):351-363.
34. Franke N, Keinz P, Schreier M. Complementing Mass Customization Toolkits with User Communities: How Peer Input Improves Customer Self-Design. J Prod Inn Mgmt 2008;25(6):546-559.
35. Feldmann K, Rottbauer H, Roth N. Relevance of Assembly in Global Manufacturing. CIRP Annals - Mfg Tech 1996;45(2):545-552.
36. Chen L, Song Z, Feng L. Internet-Enabled Real-Time Collaborative Assembly Modelling via an E-Assembly System: Status and Promise. Comp Aid Des 2004;36(9):835-847.
37. Janardanan VK, Adithan M, Radhakrishnan P. Collaborative Product Structure Management for Assembly Modelling. Comp Ind 2008;59(8):820-832.
38. Mourtzis D, Doukas M, Psarommatis F. Design and Operation of Manufacturing Networks for Mass Customisation. CIRP Annals - Mfg Tech 2013;63(1):467-470.
39. Cunha PF, Ferreira PS, Macedo P. Performance evaluation within cooperate networked production enterprises. Int J Comp Int Mfg 2008;21(2):174-179.
40. Weber CA, Current JR, Benton WC. Vendor selection criteria and methods. Eur J Oper Res 1991;50(1):2-18.
41. Wu C, Barnes D. A literature review of decision-making models and approaches for partner selection in agile supply chains. J Pur Sup Mgmt 2011;17(4):256-274.
42. Mourtzis D. Internet based collaboration in the manufacturing supply chain, CIRP J Mfg Sci Tech 2011;4(3):296-304.
43. Chase RB. Production and Operations Management: Manufacturing and Services. Irwin McGraw Hill; 1998.
44. Li X, Wang Q. Coordination mechanisms of supply chain systems, Eur J Oper Res 2007;179 (1) 1-16.
45. Windt K, Böse F, Philipp T. Autonomy in production logistics: Identification, characterisation and application, Rob Comp Int Mfg 2008;24(4):572-578.
46. Nyhuis P, Von Cieminski G, Fischer A, Feldmann K. Applying Simulation and Analytical Models for Logistic Performance Prediction. CIRP Annals - Mfg Tech 2005;54(1):417-422.
47. Jain AS, Meeran S. Deterministic job-shop scheduling: Past, present and future. Eur J Oper Res 1999;113 (2) 2:390-434.
48. Wu C, Barnes D, Rosenberg D, Luo X. An analytic network processmixed integer multi-objective programming model for partner selection in agile supply chains. Prod Pl & Cont: Mgmt Oper 2009;20(3):254-275.
49. Liang TF, Cheng HW. Application of fuzzy sets to manufacturing/distribution planning decisions with multi-product and multi-time period in supply chains. Exp Sys App: Int J 2009;36:3367-3377.
50. Tan PS, Lee S, Goh AES. Multi-criteria decision techniques for contextaware B2B collaboration in supply chains. Dec. Sup Sys 2012;52(4):779-789.
51. Zhang L, You X, Jiao J, Helo P. Supply chain configuration with coordinated product, process and logistics decisions: an approach based on Petri nets. Int J Prod Res 2008;47(23):6681-6706.
52. Yao J, Liu L. Optimization analysis of supply chain scheduling in mass customization, Int J Prod Econ 2009;117(1):197-211.
53. Mula J, Peidro D, Mandronero MD, Vicens E., Mathematical programming models for supply chain production and transport planning, Eur J Oper Res 2010;204; 377-390.
54. Kanda AA, Deshmukh SG. Supply chain coordination: Perspectives, empirical studies and research directions. Int J Prod Econ 2008;15(2):316-335.
55. Suh NP. Complexity: Theory and Applications. Oxford University Press, USA, ISBN: 9780195178760;2005.
56. st ed. Urbana: University of Illinois, Press; 1949.
57. Peters K, Worbs J, Parlitz U, Wiendahl HP. Manufacturing systems with restricted buffer sizes. In: Radons G, Naugebauer R, editors. Nonlinear Dynamics of Production Processes. Weinheim: Wiley-VCH Verlag GmbH & Co. KGaA; 2004. p. 39-54.
58. Papakostas N, Efthymiou K, Mourtzis D, Chryssolouris G. Modelling the complexity of manufacturing systems using non-linear dynamics approaches, CIRP Annals - Mfg Tech 2009;58(1):437-440.
59. Vrabic R, Butala P. Computational mechanics approach to managing complexity in manufacturing systems. CIRP Annals - Mfg Tech 2011;60(1):503-506.
60. El Maraghy HA, Urbanic RJ. Modelling of manufacturing systems complexity, CIRP Annals - Mfg Tech 2003;52(1):363-366.
61. El Maraghy HA, Kuzgunkaya O, Urbanic RJ. Manufacturing systems configuration complexity, CIRP Annals - Mfg Tech 2005;54(1):445-450.
62. nd CIRP Conference on Manufacturing Systems, Grenoble, France; 2009.
63. Duffie NA, Roy D, Shi L. Dynamic modelling of production networks of autonomous work systems with local capacity control, CIRP Annals-Mfg Tech 2008;57(1):463-466.
64. Perona M, Miragliotta G. Complexity management and supply chain performance assessment. A field study and a conceptual framework. Int J Prod Econ 2004;90(1):103-115.
65. El Maraghy W, El Maraghy H, Tomiyama T, Monostori L. Complexity in engineering design and manufacturing, CIRP Annals-Mfg Tech 2012;61(2):793-814.
66. Thomas GJ, Griffin PM. Coordinated supply chain management. Eur J Oper Res 196; 94:1-15.
67. Akçali E, Çetinkaya S. Quantitative models for inventory and production planning in closed-loop supply chains. Int J Prod Res 2011;49(8):2373-2407.
68. Lanza G, Peters S. Integrated capacity planning over highly volatile horizons. CIRP Annals - Mfg Tech 2012;61(1):395-398.
69. Lödding H, Yu KW, Wiendahl HP. Decentralized WIP-oriented manufacturing control (DEWIP). Prod Pl Cont: Mgmt Oper 2003;14(1):42-54.
70. Aloini D, Dulmin R, Mininno V. Modelling and assessing ERP project risks: A Petri Net approach. Eur J Oper Res 2012;220(2):484-495.
71. Mourtzis D, Papakostas N, Mavrikios D, Makris S, Alexopoulos K. The role of simulation in digital manufacturing-Applications and Outlook. Int J Comp int Mfg 2012; DOI:10.1080/0951192X.2013.800234.
72. Madapusi A, D'Souza D. The influence of ERP system implementation on the operational performance of an organisation. Int J Inf Mgmt 2012;32(1):24-34.
73. Salmeron J, Lopez C. A multicriteria approach for risks assessment in ERP maintenance. J Sys Soft 2010;83(10):1941-1953.
74. Yeh C, Xu Y. Managing critical success strategies for an enterprise resource planning project. Eur J Oper Res 2013;230(3):604-614.
75. Aloini D, Dulmin R, Mininno V. Risk assessment in ERP projects. Information Systems 2012;37(3):183-199.
76. Olhager J. Evolution of operations planning and control: from production to supply chains, Int J of Prod Res, 2013;51(23-24):6836-6843.
77. Panorama Consulting. ERP Report. Denver, Colorado: A Panorama Consulting Solutions Research Report; 2014.
78. rd ed. McGraw-Hill; 2011.
79. Bielajew A. History of Monte Carlo. In: Seco J, Verhaegen F, editors. Monte Carlo Techniques in Radiation Therapy, Taylor and Francis; 2013.
80. th International Conference on Digital Enterprise Technology - DET 2014. March 25-28, 2014. Stuttgart, Germany; ISBN: 9783839606971.
81. Goldsman D, Nance R, Wilson J. A brief history of Simulation Revisited, Proceedings of the 2010 Winter Simulation Conference; 2010, p. 567-574.
82. Nance R. A history of discrete event simulation programming languages, Proceeding HOPL-II The second ACM SIGPLAN conference on History of programming languages; 1993, p. 149-175.
83. Conway RW. Some tactical problems in digital simulation. Mgmt Sci 1963;10(1):47-61.
84. Nance R, Sargent R. Perspectives on the Evolution of Simulation. Electrical Engineering and Computer Science; 2002, Paper 100.
85. Rosen K. The history of medical simulation. J Crit Care 2008;23:157-166.
86. Lu SCY, Shpitalni M, Gadh R. Virtual and Augmented Reality Technologies for Product Realisation. Annals of the CIRP Keynote Paper 1999;48(2):471-494.
87. Dugal LF, Healy M, Tankenton S. Supply Chain Management: A Challenge to Change, Coopers & Lybrand Report; 1994.
88. Maropoulos P. Digital enterprise technology-defining perspectives and research priorities. Int J of Comp Int Mgmt 1994;16(7-8):467-478.
89. Komoto H, Tomiyama T, Silvester S, Brezet H. Analyzing supply chain robustness for OEMs from a life cycle perspective using life cycle simulation. Int J Prod Econ 2011;134:447-457.
90. Komoto H, Tomiyama T, Nagel M, Silvester S, Brezet H. A Multi-Objective Reconfiguration Method of Supply Chains through Discrete Event Simulatio. Fourth International Symposium on Environmentally Conscious Design and Inverse Manufacturing, Eco Design 2005, p. 320-325.
91. Grewal CS, Enns ST, Rogers P. 2010, Dynamic adjustment of replenishment parameters using optimum-seeking simulation. Simulation Conference (WSC), Proceedings of the 2010 Winterl; 2005, p. 1797-1808.
92. Umeda S, Zhang F. A simulation modelling framework for supply chain system analysis, Simulation Conference (WSC), Proceedings of the 2010 Winter; 2010, p. 2011-2022.
93. Hennies T, Reggelin T, Tolujew J, Piccut PA. Mesoscopic supply chain simulation. J Comp Sci Available online 24 September 2013.
94. Bughin J, Chui M, Manyika CJ. Big data, and smart assets: ten techenabled business trends to watch. McKinsey Quarterly, McKinsey Global Institute, August 2010.
95. Xu X. From cloud computing to cloud manufacturing. Rob Comp Int Mfg 2012;28(1):75-86.
96. Mell P, Grance T. Perspectives on cloud computing and standards. National Institute of Standards and Technology (NIST). Information Technology Laboratory; 2009.
97. th International Conference on Digital Enterprise Technology - DET 2014. March 25-28, 2014, Stuttgart, Germany, ISBN: 9783839606971.
98. th Frammework Programme. Grant Agreement No.: 314024.
99. th ASME 2014 International Manufacturing Science and Engineering Conference; June 9-13, 2014, Detroit, Michigan.
100. Valilai OF, Houshmand M. A collaborative and integrated platform to support distributed manufacturing system using a service-oriented approach based on cloud computing paradigm. Rob Comp Int Mfg 2013;29(1):110-127.
101. nd Computers and Information in Engineering Conference ASME Proceedings, Chicago, Illinois, USA, August 12-15, 2012, p. 315-328.
102. European Parliament. Unleashing the potential of cloud computing in Europe. European Parliament, Committee on Industry, Research and Energy (ITRE). Mini-hearing 30 May 2013.
103. Lewis G. Basics about Cloud Computing. Software Engineering Institute, Carnegie Mellon University: Pittsburgh; September 2010.
104. Tao F, Zhang L, Venkatesh VC, Luo Y, Cheng Y. Cloud manufacturing: A computing and service-oriented manufacturing model. Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture 2011;225(10):1969-1976.
105. Su CJ. Effective Mobile Assets Management System Using RFID and ERP Technology. WRI International Conference on Communications and Mobile Computing 2009; p. 147-151.
106. Schabel S. ERP - Mobile Computing. Thesis, Wien: Universität, Wien, 2009.
107. Chan E, Yu KM. A concurrency control model for PDM systems, Comp Ind 2007;58(8-9):823-831.
108. Nee AYC, Ong SK, Chryssolouris G, Mourtzis D. Augmented reality applications in design and manufacturing. CIRP Annals-Mfg Tech 2012;61:657-679.
109. Wang L. Machine availability monitoring and machining process planning towards Cloud manufacturing. CIRP J Mfg Sci Tech 2013;6(4):263-273.
110. Brondi C, Carpanzano E. A modular framework for the LCA-based simulation of production systems, CIRP J Mfg Sci Tech 2011;4(3):305-312.
111. Sihn W, Pfeffer M. A method for a comprehensive value stream evaluation, CIRP Annals - Mfg Tech 2013;62(1):427-430.
112. Dignum V. An Overview of Agents in Knowledge Management. In: Umeda M, editors. Proceedings of INAP-05: Springer; 2006. p. 175-189.
113. th CIRP Design Conference 2014. Milan, Italy 2014.
114. Valckenaers P, Brussel H, Verstraete P, Hadeli, GB. Schedule execution in autonomic manufacturing execution systems, J Mfg Sys 2007;26(2):75-84.
115. Ramanathan U. Performance of supply chain collaboration - A simulation study. Exp Sys App 2014;41(1):210-220.
116. Shariatzadeh N, Sivard G, Chen D. Software Evaluation Criteria for Rapid Factory Layout Planning, Design and Simulation, Procedia CIRP 2012;3:299-304.
117. Lee JY, Kang HS, Kim GY, Noh SD. Concurrent material flow analysis by P3R-driven modelling and simulation in PLM, Comp Ind 2012;63(5):513-527.
118. Xu HC, Xu XF, He T. Research on Transformation Engineering BOM into Manufacturing BOM Based on BOP. App Mech Mat 2007;10-12:99-103.
119. Eppinger SD, Browning TR. Design Structure Matrix Methods and Applications. ISBN: 9780262017527;2012.
120. Schuh G, Rozenfeld H, Assmus D, Zancul E. Process oriented framework to support PLM implementation. Comp Ind 2008;59(2-3):210-218.
121. Huth A, Cebula J. The Basics of Cloud Computing. US-CERT, United States Computer Emergency Readiness Team 2011, Produced by Carnegie Mellon University.
122. TechNavio Analysis. Global Cloud Security Software Market. 2011. Accessed online on: 20-05-2014, URL: http://www.technavio.com/report/global-cloud-security-softwaremarket-2010-2014.
123. MindCommerce. Mobile Value-added Services (VAS) in the Cloud: Security Challenges, Market Opportunities and Forecasts 2013-2018. Accessed online on: 20-05-2014. URL: http://www.mindcommerce.com/Publications/MVAS-Cloud-Security-2013-2018.php.