Vibration surveillance supported by Hardware-In-the-Loop Simulation in milling flexible workpieces

Mechatronics

Volumn 24, Issue 8, 2014, Pages 1071-1082

  Kaliński, Krzysztof J ^a   Galewski, Marek A ^a  

^a GDANSK UNIVERSITY OF TECHNOLOGY   (Poland)

Author keywords

Active vibration control; Hardware In the Loop Simulation; High speed milling; Optimal control

Indexed keywords

CONTROL THEORY; HARDWARE-IN-THE-LOOP SIMULATION; MONITORING; PIEZOELECTRIC CERAMICS; SYNTHETIC APERTURES; TRACTION (FRICTION);

ACTIVE FORCE GENERATION; ACTIVE VIBRATION CONTROLS; ENERGY PERFORMANCE INDICES; HIGH SPEED MILLING; MECHATRONIC DESIGN; OPTIMAL CONTROLS; PIEZOCERAMIC PLATE ACTUATORS; VIBRATION REDUCTIONS;

MILLING (MACHINING);

EID: 84914172855     PISSN: 09574158     EISSN: None     Source Type: Journal    
DOI: 10.1016/j.mechatronics.2014.06.006     Document Type: Conference Paper

References (25)

1. Fiedler U, Sahm A. On the cutting edge of high speed machining. In: Proceedings of the fourth international conference on metal cutting and high speed machining, Darmstadt, Germany; March 2003. p. 19-21.
2. G. Sutter, P. Chevrier, L Faure, and B. Petit Damages analysis of cutting tools in machining of titanium alloy (Ti6Al4V) Int J Mech Prod Sys Eng 2003 61 65
3. T. Özel, and T. Altan Process simulation using finite element method - prediction of cutting forces, tool stresses and temperatures in high speed flat end milling Int J Mach Tool Manu 40 2000 713 738
4. M. Nouari, G. List, and F. Girot Wear mechanisms in dry machining of aluminium alloys Int J Mech Prod Syst Eng 2003 22 29
5. G. Quintana, and J. Ciurana Chatter in machining processes: a review Int J Mach Tool Manu 51 2011 363 376
6. E. Shamoto, T. Mori, B. Sencer, N. Suzuki, and R. Hino Suppression of regenerative chatter vibration in multiple milling utilizing speed difference method - analysis of double-sided milling and its generalization to multiple milling operations Prec Eng 37 2013 580 589
7. V. Sellmeier, and B. Denkena High speed process damping in milling CIRP J Manuf Sci Technol 5 2012 8 19
8. C. Brecher, D. Manoharan, U. Ladra, and H.-G. Köpken Chatter suppression with an active workpiece holder Prod Eng Res Devel 4 2010 239 245
9. J.H. Ko, and S.W. Tan Chatter marks reduction in meso-scale milling through ultrasonic vibration assistance parallel to tooling's axis Int J Prec Eng Manufact 14 1 2013 17 22
10. H. Moradi, G. Vossoughi, M.R. Movahhedy, and H. Salarieh Suppression of nonlinear regenerative chatter in milling process via robust optimal control J Process Control 23 2013 631 648
11. J.L. Dohner, J.P. Lauffer, T.D. Hinnerichs, N. Shankar, M. Regelbrugge, and C.-M. Kwan Mitigation of chatter instabilities in milling by active structural control J Sound Vib 269 2004 197 211
12. L. Rubio, M. De la Sen, A.P. Longstaff, and S. Fletcher Model-based expert system to automatically adapt milling forces in Pareto optimal multi-objective working points Expert Syst Appl 40 2013 2312 2322
13. K.J. Kaliński, and M. Galewski Simulation and experiments of high speed machining vibration monitoring with variable spindle velocity Solid State Phenom 164 2010 285 290
14. K.J. Kaliński, and M.A. Galewski Chatter vibration surveillance by the optimal-linear spindle speed control Mech Syst Sig Pr 25 1 2011 383 399
15. K.J. Kaliński A surveillance of dynamic processes in mechanical systems (in Polish) 2012 Gdansk University of Technology Publishers Gdansk
16. K.J. Kaliński, M. Mazur, and M.A. Galewski The optimal spindle speed map for reduction of chatter vibration during milling of bow thruster blade Solid State Phenom 198 2013 686 691
17. K.J. Kaliński, and C. Buchholz HILS for the design of three-wheeled mobile platform motion surveillance system with a use of energy performance index Solid State Phenom 198 2013 90 95
18. Ganguli A, Deraemaekar A, Horodinca M, Preumont A. Active damping of chatter in machine tools - demonstration with a "Hardware in the Loop" Simulator. In: Proceedings of the institution of mechanical engineers, Part I J Syst Contr Eng 2005;219:359-69.
19. A. Ganguli, A. Deraemaeker, I. Romanescu, M. Horodinca, and A. Preumont Simulation and active control of chatter in milling via a mechatronic simulator J Sound Vib 12 8 2006 817 848
20. G. Pritschow, and S. Röck "Hardware in the Loop" simulation of machine tools CIRP Ann - Manuf Technol 53 1 2004 295 298
21. M. Chodnicki, K.J. Kaliński, and M.A. Galewski Vibration surveillance during milling of flexible details with the use of active optimal control J Low Freq Noise Vib Active Control 32 2 2013 145 156
22. I. Mané, V. Gagnol, B.C. Bouzgarrou, and P. Ray Stability-based spindle speed control during flexible workpiece high-speed milling Int J Mach Tool Manu 48 2007 184 194
23. K.J. Kaliński The finite element method application to linear closed loop steady system vibration analysis Int J Mech Sci 39 1997 315 330
24. M.A. Galewski Real time control, measurement and simulation system for active vibration control studies Meas Automat Monit 58 2012 840 843
25. M.K. Rashid Simulation study on the improvements of machining accuracy by using smart materials Robot Com - Int Manuf 21 2005 249 257