Determination of interfacial adhesion energies of thermal barrier coatings by compression test combined with a cohesive zone finite element model

International Journal of Plasticity

Volumn 64, Issue , 2015, Pages 76-87

  Zhu, W ^a   Yang, L ^a   Guo, J W ^a   Zhou, Y C ^a   Lu, C ^b  

^a XIANGTAN UNIVERSITY   (China)

^b CURTIN UNIVERSITY   (Australia)

Author keywords

Delamination; Finite elements; Interfacial adhesion energy; Mechanical testing; Thermal barrier coatings

Indexed keywords

FINITE ELEMENT METHOD; MECHANICAL TESTING; THERMAL BARRIER COATINGS; ADHESION; COATINGS; COMPRESSION TESTING; CRACKS; DELAMINATION; FAILURE (MECHANICAL); INTERFACE STATES; INTERFACES (MATERIALS);

COHESIVE ZONES; INTERFACIAL ADHESION ENERGY; FAILURE MECHANISM; FINITE ELEMENT SIMULATIONS; INTERFACE ENERGY; PHASE ANGLES; STEADY STATE; TESTING METHOD;

DELAMINATION; FINITE ELEMENT METHOD;

EID: 84908374976     PISSN: 07496419     EISSN: None     Source Type: Journal    
DOI: 10.1016/j.ijplas.2014.08.003     Document Type: Article

References (55)

1. J. Aktaa, K. Sfar, and D. Munz Assessment of TBC systems failure mechanisms using a fracture mechanics approach Acta Mater. 53 2005 4399 4413
2. M.R. Begley, D.R. Mumm, A.G. Evans, and J.W. Hutchinson Analysis of a wedge impression test for measuring the interface toughness between films/coatings and ductile substrates Acta Mater. 48 2000 3211 3220
3. P.P. Camanho, C.G. Davila, and M.F. De Moura Numerical simulation of mixed-mode progressive delamination in composite materials J. Compos. Mater. 37 2003 1415 1438
4. N. Chandra, H. Li, C. Shet, and H. Ghonem Some issues in the application of cohesive zone models for metal-ceramic interfaces Int. J. Solids Struct. 39 2002 2827 2855
5. Z.B. Chen, Z.G. Wang, and S.J. Zhu Tensile fracture behavior of thermal barrier coatings on superalloy Surf. Coat. Technol. 205 2011 3931 3938
6. J.W. Choi, and T.S. Oh Peel strength and peel angle measured by the T-peel test on Cr/BPDA-PDA interfaces J. Adhes. Sci. Technol. 15 2001 139 152
7. S.R. Choi, J.W. Hutchinson, and A.G. Evans Delamination of multilayer thermal barrier coatings Mech. Mater. 31 1999 431 447
8. D.R. Clarke, and C.G. Levi Materials design for the next generation thermal barrier coatings Annu. Rev. Mater. 33 2003 383 417
9. M.D. Drory, and J.W. Hutchinson Measurement of the adhesion of a brittle film on a ductile substrate by indentation Proc. Roy. Soc. Lond. Ser. A 452 1996 2319 2341
10. A.G. Evans, D.R. Mumm, J.W. Hutchinson, G.H. Meier, and F.S. Pettit Mechanisms controlling the durability of thermal barrier coatings Prog. Mater. Sci. 46 2001 505 553
11. J.Y. Faou, S. Grachev, and E. Barthel How does adhesion induce the formation of telephone cord buckles? Phys. Rev. Lett. 108 2012 116102
12. Y.F. Gao, and A.F. Bower A simple technique for avoiding convergence problems in finite element simulations of crack nucleation and growth on cohesive interfaces Model. Simulat. Mater. Sci. Eng. 12 2004 453
13. S.Q. Guo, and Y. Kagawa Young's moduli of zirconia top-coat and thermally grown oxide in a plasma-sprayed thermal barrier coating system Scripta Mater. 50 2004 1401 1406
14. H.B. Guo, R. Vaßen, and D. Stöver Atmospheric plasma sprayed thick thermal barrier coatings with high segmentation crack density Surf. Coat. Technol. 186 2004 353 363
15. S.Q. Guo, D.R. Mumm, A.M. Karlsson, and Y. Kagawa Measurement of interfacial shear mechanical properties in thermal barrier coating systems by a barb pullout method Scripta Mater. 53 2005 1043 1048
16. M.Y. He, A. Bartlett, A.G. Evans, and J.W. Hutchinson Kinking of a crack out of an interface: role of in-plane stress J. Am. Ceram. Soc. 74 1991 767 771
17. J.W. Hutchinson, and Z.G. Suo Mixed mode cracking in layered materials Adv. Appl. Mech. 29 1991 63 191
18. H.M. Jensen The blister test for interface toughness measurement Eng. Fract. Mech. 40 1991 475 486
19. L.M. Jiang, Y.C. Zhou, H.X. Hao, Y.G. Liao, and C.S. Lu Characterization of the interface adhesion of elastic-plastic thin film/rigid substrate systems using a pressurized blister test numerical model Mech. Mater. 42 2010 908 915
20. M. Karger, R. Vaßen, and D. Stöver Atmospheric plasma sprayed thermal barrier coatings with high segmentation crack densities: spraying process, microstructure and thermal cycling behavior Surf. Coat. Technol. 206 2011 16 23
21. A.M. Karlsson, and A.G. Evans A numerical model for the cyclic instability of thermally grown oxides in thermal barrier systems Acta Mater. 49 2001 1793 1804
22. H.J. Kim, M.W. Moon, D.I. Kim, K.R. Lee, and K.H. Oh Observation of the failure mechanism for diamond-like carbon film on stainless steel under tensile loading Scripta Mater. 57 2007 1016 1019
23. S.S. Kim, Y.F. Liu, and Y. Kagawa Evaluation of interfacial mechanical properties under shear loading in EB-PVD TBCs by the pushout method Acta Mater. 55 2007 3771 3781
24. C. Liang, and J.W. Hutchinson Mechanics of the fiber pushout test Mech. Mater. 14 1993 207 221
25. Y.F. Liu, Y. Kagawa, and A.G. Evans Analysis of a "barb test" for measuring the mixed-mode delamination toughness of coatings Acta Mater. 56 2008 43 49
26. K. Loeffel, and L. Anand A chemo-thermo-mechanically coupled theory for elastic-viscoplastic deformation, diffusion, and volumetric swelling due to a chemical reaction Int. J. Plast. 27 2011 1409 1431
27. Z.S. Ma, Y.C. Zhou, S.G. Long, and C.S. Lu On the intrinsic hardness of a metallic film/substrate system: indentation size and substrate effects Int. J. Plast. 34 2012 1 11
28. W.G. Mao, C.Y. Dai, Y.C. Zhou, and Q.X. Liu An experimental investigation on thermo-mechanical buckling delamination failure characteristic of air plasma sprayed thermal barrier coatings Surf. Coat. Technol. 201 2007 6217 6227
29. Y. Mi, M.A. Crisfield, G. Davies, and H.B. Hellweg Progressive delamination using interface elements J. Compos. Mater. 32 1998 1246 1272
30. M.W. Moon, H.M. Jensen, J.W. Hutchinson, K.H. Oh, and A.G. Evans The characterization of telephone cord buckling of compressed thin films on substrates J. Mech. Phys. Solids 50 2002 2355 2377
31. D.R. Mumm, and A.G. Evans On the role of imperfections in the failure of a thermal barrier coating made by electron beam deposition Acta Mater. 48 2000 1815 1827
32. A. Needleman An analysis of decohesion along an imperfect interface Int. J. Fract. 42 1990 21 40
33. N.P. Padture, M. Gell, and E.H. Jordan Thermal barrier coatings for gas-turbine engine applications Science 296 2002 280 284
34. M.-J. Pindera, J. Aboudi, and S.M. Arnold Analysis of the spallation mechanism suppression in plasma-sprayed TBCs through the use of heterogeneous bond coat architectures Int. J. Plast. 21 2005 1061 1096
35. H.U. Rehman, F. Ahmed, C. Schmid, J. Schaufler, and K. Durst Study on the deformation mechanics of hard brittle coatings on ductile substrates Surf. Coat. Technol. 207 2012 163 169
36. R. Soulignac, V. Maurel, L. Rémy, and A. Köster Cohesive zone modelling of thermal barrier coatings interfacial properties based on three-dimensional observations and mechanical testing Surf. Coat. Technol. 237 2013 95 104
37. P.Y. Théry, M. Poulain, M. Dupeux, and M. Braccini Spallation of two thermal barrier coating systems: experimental study of adhesion and energetic approach to lifetime during cyclic oxidation J. Mater. Sci. 44 2009 1726 1733
38. V. Tvergaard, and J.W. Hutchinson The relation between crack growth resistance and fracture process parameters in elastic-plastic solids J. Mech. Phys. Solids 40 1992 1377 1397
39. V. Tvergaard, and J.W. Hutchinson The influence of plasticity on mixed mode interface toughness J. Mech. Phys. Solids 41 1993 1119 1135
40. E. Tzimas, H. Müllejans, S.D. Peteves, J. Bressers, and W. Stamm Failure of thermal barrier coating systems under cyclic thermomechanical loading Acta Mater. 48 2000 4699 4707
41. A. Vasinonta, and J.L. Beuth Measurement of interfacial toughness in thermal barrier coating systems by indentation Eng. Fract. Mech. 68 2001 843 860
42. A.A. Volinsky, N.R. Moody, and W.W. Gerberich Interfacial toughness measurements for thin films on substrates Acta Mater. 50 2002 441 466
43. X. Wang, S. Tint, M. Chiu, and A. Atkinson Stiffness of free-standing thermal barrier coating top coats measured by bending tests Acta Mater. 60 2012 3247 3258
44. Y.G. Wei Modeling nonlinear peeling of ductile thin films - critical assessment of analytical bending models using FE simulations Int. J. Solids Struct. 41 2004 5087 5104
45. D.J. Wu, W.G. Mao, Y.C. Zhou, and C.S. Lu Digital image correlation approach to cracking and decohesion in a brittle coating/ductile substrate system Appl. Surf. Sci. 257 2011 6040 6043
46. W. Xu, and Y.G. Wei Strength analysis of metallic bonded joints containing defects Comput. Mater. Sci. 53 2012 444 450
47. Z.H. Xu, Y.C. Yang, P. Huang, and X.D. Li Determination of interfacial properties of thermal barrier coatings by shear test and inverse finite element method Acta Mater. 58 2010 5972 5979
48. Y. Yamazaki, A. Schmidt, and A. Scholz The determination of the delamination resistance in thermal barrier coating system by four-point bending tests Surf. Coat. Technol. 201 2006 744 754
49. L. Yang, Y.C. Zhou, and C.S. Lu Damage evolution and rupture time prediction in thermal barrier coatings subjected to cyclic heating and cooling: an acoustic emission method Acta Mater. 59 2011 6519 6529
50. L. Yang, Z.C. Zhong, J. You, Q.M. Zhang, Y.C. Zhou, and W.Z. Tang Acoustic emission evaluation of fracture characteristics in thermal barrier coatings under bending Surf. Coat. Technol. 232 2013 710 718
51. P.F. Zhao, C.A. Sun, X.Y. Zhu, F.L. Shang, and C.J. Li Fracture toughness measurements of plasma-sprayed thermal barrier coatings using a modified four-point bending method Surf. Coat. Technol. 204 2010 4066 4074
52. X. Zhao, J. Liu, D.S. Rickerby, R.J. Jones, and P. Xiao Evolution of interfacial toughness of a thermal barrier system with a Pt-diffused γ/γ′ bond coat Acta Mater. 59 2011 6401 6411
53. X.J. Zheng, and Y.C. Zhou Investigation of an anisotropic plate model to evaluate the interface adhesion of thin film with cross-sectional nanoindentation method Compos. Sci. Technol. 65 2005 1382 1390
54. Y.C. Zhou, T. Tonomori, A. Yoshida, L. Liu, G. Bignall, and T. Hashida Fracture characteristics of thermal barrier coatings after tensile and bending tests Surf. Coat. Technol. 157 2002 118 127
55. Y.C. Zhou, T. Hashida, and C.Y. Jian Determination of interface fracture toughness in thermal barrier coating system by blister tests J. Eng. Mater. Technol. 125 2003 176 182