Oxide scale growth and presumed exfoliation in a 700 °c or higher steam condition: A simulation study for future operations of ultra-supercritical power plants

Journal of Supercritical Fluids

Volumn 92, Issue , 2014, Pages 215-222

  Yeo, W H ^a,d   Fry, A T ^b   Purbolaksono, J ^a   Ramesh, S ^a   Inayat Hussain, J I ^c   Liew, H L ^a   Hamdi, M ^a  

^a UNIVERSITY OF MALAYA   (Malaysia)

^b NATIONAL PHYSICAL LABORATORY   (United Kingdom)

^c Universiti Tenaga Nasional   (Malaysia)

^d UNIVERSITI TUNKU ABDUL RAHMAN   (Malaysia)

Author keywords

High temperature operation; Nickel based alloy; Oxide scale growth; Ultra supercritical boiler

Indexed keywords

CARBON DIOXIDE; HIGH TEMPERATURE OPERATIONS; IRON ALLOYS; SCALE (DEPOSITS); STEAM; SUPERHEATER TUBES; TUBES (COMPONENTS); WATER TUBE BOILERS;

BOILER TUBE FAILURES; CANDIDATE MATERIALS; FIRESIDE CORROSION; NICKEL BASED ALLOY; OXIDE SCALE GROWTH; OXIDE-SCALE GROWTH RATE; SERVICE CONDITIONS; ULTRA-SUPERCRITICAL POWER PLANTS;

STEAM POWER PLANTS;

EID: 84903220243     PISSN: 08968446     EISSN: None     Source Type: Journal    
DOI: 10.1016/j.supflu.2014.06.002     Document Type: Article

References (37)

1. Inaugural Issue Coal's role in the global energy mix: trading water or full steam ahead Cornerstone 1 1 2013
2. L. Mäenpää, F. Klauke, K.D. Tigges, J. Matsuda, A. Kukoski, and A. Gaffoor Material aspects of a 700° - power plant Third Symposium on Heat Resistant Steels and Alloys for High Efficiency USC Power Plants 2009 Tsukuba Japan
3. R. Viswanathan, K. Coleman, and U. Rao Materials for ultra-supercritical coal-fired power plant boilers International Journal of Pressure Vessels and Piping 83 2006 778 783 (Pubitemid 44689233)
4. R. Viswanathan, J.F. Henry, J. Tanzosh, G. Stanko, and J. Shingledecker U.S. program on material technology ultrasupercritical coal power plants ECCC Creep Conference 12-14 September, London 2005
5. S. Shafiee, and E. Topal When will fossil fuel reserves be diminished? Energy Policy 37 2009 181 189
6. J.M. Beer High efficiency electric power generation: the environmental role Progress in Energy and Combustion Science 33 2 2007 107 134 (Pubitemid 46138152)
7. A. Pettinau, F. Ferrara, and C. Amorino Techno-economic comparison between different technologies for a CCS power generation plant integrated with a sub-bituminous coal mine in Italy Applied Energy 99 2012 32 39
8. A. Franco, and A. Diaz The future challenges for "clean coal technologies": joining efficiency increase and pollutant emission control Energy 34 2009 348 354
9. X. Zhong, X. Wu, and E.-H. Han The characteristic of oxide scales on T91 tube after long-term service in an ultra-supercritical coal power plant Journal of Supercritical Fluids 72 2012 68 77
10. J. Fukuda Development of advanced ultra supercritical fossil power plants in Japan: materials and high temperature corrosion properties Materials Science Forum 696 2011 236 241
11. 3-forming austenitic stainless steels Science 316 2007 433
12. R. Viswanathan, J. Sarver, and J. Tanzosh Boiler materials for ultra-supercritical coal power plants - steamside oxidation Journal of Materials Engineering and Performance 15 3 2006 255 274 (Pubitemid 43966343)
13. K. Lu The future of metals Science 328 2010 319
14. P.S. Weitzel Steam generator for advanced ultra-supercritical power plants 700 to 760 °C ASME 2100 Power Conference July 12-14, Denver, CO 2011
15. P. Kritzer Corrosion in high-temperature and supercritical water and aqueous solutions: a review Journal of Supercritical Fluids 29 1-2 2004 1 29
16. J.M. Sarver, and J.M. Tanzosh Steam oxidation testing of candidate ultra-supercritical boiler materials The 28th International Technical Conference on Coal Utilization and Fuel Systems 9-13 March, Clearwater, Florida, USA 2003
17. I.G. Wright, and R.B. Dooley A review of the oxidation behavior of structural alloys in steam International Materials Reviews 55 3 2010 129 167
18. S. Osgerby, and A. Fry Simulating Steam Oxidation of High Temperature Plant Under Laboratory Conditions: Practice and Interpretation of Data 2003, June National Physical Laboratory UK (Personal Communication)
19. M.Z. Hamzah, W.H. Yeo, A.T. Fry, J.I. Inayat-Hussain, S. Ramesh, and J. Purbolaksono Estimation of oxide scale growth and temperature increase of high (9-12%) chromium martensitic steels of superheater tubes Engineering Failure Analysis 35 2013 380 386
20. VdTÜV-Blatt 485 (VdTÜV Material Data Sheet 485), December 2009.
21. ASME Standard Specifications B-166/B-168.
22. J. Klöwer, R.U. Husemann, and M. Bader Development of nickel alloys based on alloy 617 for components in 700 °C power plants Procedia Engineering 55 2013 226 231
23. W. Wagner, and H.-J. Kretzschmar International Steam Tables - Properties of Water and Steam based on the Industrial Formulation IAPWS-IF97 2008 Springer Press Berlin, Germany
24. NiDL, High-Temperature High Strength Nickel Base Alloy, 393, Nickel Development Institute, Toronto (www.nickelinstitute.org).
25. VdTÜV Material Data Sheet 547 (03.2007) 2007 Federal Republic of Germany
26. Salzgitter Data Sheet Boiler Grade DMV 304 HCu 2008 Salzgitter Mannesmann Stainless Tubes GmbH Germany www.smst-tubes.de
27. B. Hay, G. Davee, J.-R. Filts, J. Hameury, and R. Rongione Diffusivity and thermal conductivity of ceramic coating at high temperature by laser flash method D.S. Gaal, P.S. Gaal, Thermal Conductivity 30 Thermal Expansion 18, Joint Conferences August 29-02 September, Pittsburg, Pennsylvania, USA 2009
28. V. Ganapathy Industrial Boilers and Heat Recovery Steam Generators: Design, Applications, and Calculations 2003 Marcel Dekker, Inc. New York
29. J. Purbolaksono, A. Khinani, A.A. Ali, A.Z. Rashid, and N.F. Nordin Prediction of oxide scale growth in superheater and reheater tubes Corrosion Science 51 5 2009 1022 1029
30. R. Uerlings, U. Bruch, and H. Meyer KOMET 650 - investigations of the operational behavior of boiler materials and their welded joints at temperatures up to 650 °C VGB Power Tech: International Journal for Electricity and Heat Generation 3 2008 43 49
31. H. Meyer, D. Erdmann, P. Moser, and S. Polenz KOMET 650 - coal-fired power stations with steam temperatures up to 650 °C VGB Power Tech: International Journal for Electricity and Heat Generation 3 2008 36 42
32. J.M. Sarver, and J.M. Tanzosh The steamside oxidation behavior of candidate USC Materials at temperatures between 650 °C and 800 °C. Advances in materials technology for fossil power plants R. Viswanathan, D. Gandy, K. Coleman, Proceedings from the Fifth International Conference 2007 471 487
33. J.B. Kitto, and S.C. Stultz Steam: Its Generation and Use 41st ed. 2005 The Babcock & Wilcox Company Barberton, OH
34. K. Natesan, and J.H. Park Fireside and steamside corrosion of alloys for USC plants International Journal of Hydrogen Energy 32 2007 3689 3697 (Pubitemid 350016575)
35. A.S. Sabau, I.G. Wright, and J.P. Shingledecker Oxide scale exfoliation and regrowth in TP347H superheater tubes Materials and Corrosion 63 10 2012 896 906
36. H.E. Evans, and R.C. Lobb Conditions for the initiation of oxide-scale cracking and spallation Corrosion Science 24 3 1984 209 222 (Pubitemid 14587653)
37. K.A. Unocic, B.A. Pint, and I.G. Wright Characterization of reaction products from field exposed tubes. Advances in materials technology for fossil power plants D. Gandy, J. Shingledecker, R. Viswanathan, Proceedings from the Sixth International Conference 2007 243 253