Investigation of the effects of alumina nanoparticles on spur gear surface roughness and hob tool wear in hobbing process

International Journal of Advanced Manufacturing Technology

Volumn 71, Issue 9-12, 2014, Pages 1599-1610

  Khalilpourazary, S ^a   Meshkat, S S ^a  

^a URMIA UNIVERSITY OF TECHNOLOGY   (Iran)

Author keywords

Alumina nanoparticles; Gear hobbing; Nanolubricant; Surface roughness; Tool wear

Indexed keywords

ALUMINA; LUBRICANTS; MACHINING; NANOPARTICLES; SURFACE ROUGHNESS; TOOLS; WEAR OF MATERIALS;

ALUMINA NANOPARTICLE; GEAR HOBBING; HOBBING PROCESS; MACHINING METHODS; MACHINING PROCESS; MACHINING PRODUCTIVITY; NANOLUBRICANT; TOOL WEAR;

SPUR GEARS;

EID: 84899061812     PISSN: 02683768     EISSN: 14333015     Source Type: Journal    
DOI: 10.1007/s00170-013-5591-8     Document Type: Article

References (26)

1. Khalilpourazary S, Dadvand A, Azdast T, Sadeghi MH (2011) Design and manufacturing of a straight bevel gear in hot precision forging process using finite volume method and CAD/CAE technology. Int J Adv Manuf Technol 56:87-95. doi: 10.1007/s00170-011-3159-z
2. Radzevich SP (2012) Dudley's handbook of practical gear design and manufacture. CRC, Boca Raton
3. Xia YQ, Wang L, Wang XB (2007) Application of synthetic lubricants in gear transmission. J Shenyang Univ Technol 29:484-487. doi: 10.3969/j.issn.1000- 1646.2007.05.002
4. Bakunin VN, Suslov AY, Kuzmina GN, Parenago OP (2005) Recent achievements in the synthesis and application of inorganic nanoparticles as lubricant components. J Lubr Sci 17:127-145. doi: 10.1002/ls.3010170202
5. De Barros MI, Bouchet J, Raoult I, Le Mogne T, Martin JM, Kasrai M, Yamada Y (2003) Friction reduction by metal sulfides in boundary lubrication studied by XPS and XANES analysis. Wear 254:863-870. doi: 10.1016/S0043-1648(03) 00237-0
6. Srikant RR, Rao DN, Subrahmanyam MS, Krishna VP (2009) Applicability of cutting fluids with nanoparticle inclusion as coolants in machining. Proc Instn Mech Engrs, Part J: J Eng Tribol 223:221-225. doi: 10.1243/13506501JET463
7. Nouailhat A (2010) An introduction to nano science and nanotechnology. Wiley, Wiltshire
8. Prabhu S, Vinayagam BK (2012) AFM investigation in grinding process with nano fluids using Taguchi analysis. Int J Adv Manuf Technol 60:149-160. doi: 10.1007/s00170-011-3599-5
9. 2 nano lubrication system for better surface quality, more power savings and less oil consumption in hard turning of hardened steel AISI4140. Adv Mater Res 748:56-60. doi: 10.4028/www.scientific.net/AMR.748.56
10. Sayuti M, Sarhan AA, Tanaka T, Hamdi M, Saito Y (2013) Cutting force reduction and surface quality improvement in machining of aerospace duralumin AL-2017-T4 using carbon onion nano lubrication system. Int J Adv Manuf Technol 65:1493-1500. doi: 10.1007/s00170-012-4273-2
11. Eastman JA, Choi US, Li S, Thompson LJ, Lee S (1997) Enhanced thermal conductivity through the development of nanofluids. Mater Res Soc Symp Proc 457:3-11. doi: 10.1557/PROC-457-3
12. Wang XQ, Mujumdar AS (2007) Heat transfer characteristics of nanofluids: a review. Int J Thermal Sci 46:1-19. doi: 10.1016/j.ijthermalsci.2006.06.010, doi: 10.1016%2Fj.ijthermalsci.2006.06.010
13. Lee S, Choi SUS, Li S, Eastman JA (1999) Measuring thermal conductivity of fluids containing oxide nanoparticles. J Heat Tran 121:280-289. doi: 10.1115/1.2825978
14. 3 nanoparticles on surface roughness, tool wear and temperature dissipation in machining Inconel 600 alloy. Proc Inst Mech Eng N J Nanoeng Nanosys 225:3-16. doi: 10.1177/1740349911427520
15. Kutz M (2002) Handbook of materials selection. Wiley, New York
16. 3 nanoparticles. J Phys Conf Ser 241:1-5. doi: 10.1088/1742-6596/241/1/012096
17. Jiao D, Zheng S, Wang Y, Guan R, Cao B (2011) The tribology properties of alumina/silica composite nanoparticles as lubricant additives. Appl Surf Sci 257:5720-5725. doi: 10.1016/j.apsusc.2011.01.084
18. Rapoport L, Leshchinsky V, Lvovsky M, Lapsker I, Volovik Y, Feldman Y, Popovitz-Biro R, Tenne R (2003) Superior tribological properties of powder materials with solid lubricant nanoparticles. Wear 255:794-800. doi: 10.1016/S0043-1648 (03)00285-0
19. Razavi Hesabi Z, Hafizpour HR, Simchi A (2007) An investigation on the compressibility of aluminum/nano-alumina composite powder prepared by blending and mechanical milling. Mater Sci Eng A 454-455:89-98. doi: 10.1016/j.msea.2006. 11.129
20. 2 nano rods prepared by self-transformation process and their tribological properties as additive in base oil. Mater Sci Eng A 454-455:487-491. doi: 10.1016/j.msea.2006.11.072
21. Gerth J, Werner M, Larsson M, Wiklund U (2009) Reproducing wear mechanisms in gear hobbing-evaluation of a single insert milling test. Wear 276:2257-2268. doi: 10.1016/j.wear.2009.04.004, doi: 10.1016/j.wear.2009.04. 004#, link to the full text in the original publication. Subscription is usually required for access
22. Bouzakis KD, Kombogiannis S, Antoniadis A, Vidakis N (2001) Gear hobbing cutting process simulation and tool wear prediction models. J Manuf Sci Eng 124:42-51. doi: 10.1115/1.1430236
23. Diserens M, Patscheider J, Lévyb F (1998) Improving the properties of titanium nitride by incorporation of silicon. Surf Coat Technol 108-109:241-246. doi: 10.1016/S0257-8972 (98)00560-X
24. Claudin C, Rech J (2009) Development of a new rapid characterization method of hob's wear resistance in gear manufacturing-application to the evaluation of various cutting edge preparations in high speed dry gear hobbing. J Mater Process Technol 209:5152-5160. doi: 10.1016/j.jmatprotec.2009.02.014
25. Yu W, Choi SUS (2004) The role of interfacial layers in the enhanced thermal conductivity of nanofluids: a renovated Hamilton-Crosser model. J Nanopart Res 6:355-361. doi: 10.1007/s11051-004-2601-7
26. Gerth J, Larsson M, Wiklund U, Riddar F, Hogmark S (2009) On the wear of PVD-coated HSS hobs in dry gear cutting. Wear 266:444-452. doi: 10.1016/j.wear.2008.04.014, doi: 10.1016/j.wear.2008.04.014#, link to the full text in the original publication. Subscription is usually required for access