Modeling cutter tilt and cutter-spindle stiffness for machine condition monitoring in face milling using high-definition surface metrology

International Journal of Advanced Manufacturing Technology

Volumn 70, Issue 5-8, 2014, Pages 1323-1335

  Nguyen, Hai Trong ^a   Wang, Hui ^b   Hu, S Jack ^b  

^a HANOI UNIVERSITY OF SCIENCE AND TECHNOLOGY   (Viet Nam)

^b UNIVERSITY OF MICHIGAN   (United States)

Author keywords

Cutting force; Face milling; High definition metrology; Spindle tilt; Stiffness

Indexed keywords

CUTTING FORCES; FACE MILLING; HIGH DEFINITION; IN-LINE MEASUREMENTS; MACHINE CONDITION MONITORING; MACHINE HEALTH MONITORING; SPINDLE TILT; STIFFNESS VARIATIONS;

CONDITION MONITORING; CUTTING; DEFLECTION (STRUCTURES); MILLING (MACHINING); UNITS OF MEASUREMENT;

STIFFNESS;

EID: 84896735608     PISSN: 02683768     EISSN: 14333015     Source Type: Journal    
DOI: 10.1007/s00170-013-5347-5     Document Type: Article

References (22)

1. Tai BL, Wang H, Nguyen H, Hu SJ, Shih A (2012) Surface variation reduction for face milling based on high definition metrology. 2012 ASME International Manufacturing Science and Engineering Conference, No. 7208
2. Huang Z, Shih AJ, Ni J (2006) Laser interferometry hologram registration for three-dimensional precision measurements. Trans ASME 128(4):887-896
3. Leith EN (1997) Overview of the development of holography. J Image Sci Technol 41:201-204
4. Nguyen HT, Wang H, Hu SJ (2011) Characterization of cutting force induced surface shape variation using high-definition metrology. 2012 ASME International Manufacturing Science and Engineering Conference No. 7312
5. Smith GT (1989) Advanced machining. Springer-Verlag, New York
6. Gu F, Melkote SN, Kapoor SG, DeVor RE (1997) A model for the prediction of surface flatness in face milling. J Manuf Sci Eng 119(4A):9
7. Andersson C, Andersson M, Ståhl J-E (2010) Experimental studies of cutting force variation in face milling. Int J Machine Tools Manuf 51(1):67-76
8. Li XP, Zheng HQ, Wong YS, Nee AYC (2000) An approach to theoretical modeling and simulation of face milling forces. J Manuf Process 2(4):225-240
9. Fu HJ, Devor RE, Kapoor SG (1984) A mechanistic model for the prediction of the force system in face milling operations. Trans ASME J Eng Ind 106:81-88
10. Chang H-K, Kim J-H, Kim IH, Jang DY, Han DC (2007) In-process surface roughness prediction using displacement signals from spindle motion. Int J Adv Manuf Technol 47(6):1021-1026
11. Sutherland JW, DeVor RE (1986) Improved method for cutting force and surface error prediction in flexible end milling systems. ASME J Eng Ind 108(4):269-279
12. Takeuchi Y, Sakamoto M (1964) Analysis of machining error in face milling. Proceedings of the International Machine Tool Design and Research Conference
13. Takataa S, Nakajimab T, Ahnc JH, Satad T (1987) Tool breakage monitoring by means of fluctuations in spindle rotational speed. CIRP Ann Manuf Technol 36(1):49-52
14. Ertürk A, Budak E, Özgüven HN (2007) Selection of design and operational parameters in spindle-holder-tool assemblies for maximum chatter stability by using a new analytical model. Int J Adv Manuf Technol 47(9):1401-1409
15. Smith S, Tlusty J (2008) Stabilizing chatter by automatic spindle speed regulation. CIRP Ann Manuf Technol 41(1):433-436
16. Tarng YS, Li TC (1994) The change of spindle speed for the avoidance of chatter in end milling. J Mater Process Technol 41(2):227-236
17. Sastry S, Kapoor SG, DeVor RE (1999) Compensation of progressive radial run-out in face-milling by spindle speed variation. Int J Mach Tools Manuf 40(8):1121-1139
18. Liao Y, Stephenson DA, Ni J (2009) Assessment of tool wear based on surface texture parameters. ASME 2009 International Manufacturing Science and Engineering Conference 2:463-470
19. Wilkinson P, Reuben RL, Jones JDC, Barton JS, Hand DP, Carolan TA, Kidd SR (1997) Surface finish parameters as diagnostics of tool wear in face milling. Wear 205(1-2):47-54
20. Schmitz TL, Couey J, Marshb E, Mauntler N, Hughes D (2006) Runout effects in milling: surface finish, surface location error, and stability. Int J Mach Tools Manuf 47(5):841-851
21. Baek DK, Ko TJ, Kim HS (1997) A dynamic surface roughness model for face milling. Precis Eng 20(3):171-178
22. Kline WA, DeVor RE (1983) The effect of runout on cutting geometry and forces in end milling. Int J Mach Tool Des Res 23(1-2):123-140