A review of thermal analysis methods in laser sintering and selective laser melting

23rd Annual International Solid Freeform Fabrication Symposium - An Additive Manufacturing Conference, SFF 2012

Volumn , Issue , 2012, Pages 796-814

  Zeng, Kai ^a   Pal, Deepankar ^a   Stucker, Brent ^a  

^a University of Louisville   (United States)

Author keywords

[No Author keywords available]

Indexed keywords

3D PRINTERS; LASER HEATING; MANUFACTURE;

EXPERIMENTAL METHODS; LASER PROCESSING PARAMETERS; LITERATURE REVIEWS; PROCESS PARAMETERS; SELECTIVE LASER MELTING; TEMPERATURE MEASURING SYSTEM; THERMAL BEHAVIORS; THERMAL EXPERIMENT;

THERMOANALYSIS;

EID: 84893079154     PISSN: None     EISSN: None     Source Type: Conference Proceeding    
DOI: None     Document Type: Conference Paper

References (75)

1. Gabriel Bugeda Miguel Cervera, et al. (1999), "Numerical prediction of temperature and density distributions in selective laser sintering processes", Rapid Prototyping Journal, Vol. 5, 1 pp. 21 - 26.
2. Gibson, L., Rosen, D., Stucker, B. (2009), "Additive manufacturing technologies: rapid prototyping to direct digital manufacturing", Springer, New York, NY.
3. Nikolay K. Tolochko, et al. (2003), "Mechanisms of selective laser sintering and heat transfer in Ti powder", Rapid Prototyping Journal, Vol. 9, 5 pp. 314-326.
4. X. C. Wang, T. Laoui, et al. (2002), "Direct Selective Laser Sintering of Hard Metal Powders: Experimental Study and Simulation", Int J Adv Manuf Technol, Vol.19 pp.351-357.
5. J.P. Kruth, X. Wang, et al. (2003), "Lasers and materials in selective laser sintering", Assembly Automation, Vol. 23, 4 pp. 357 - 371.
6. Simchi, A. (2006). "Direct laser sintering of metal powders: Mechanism, kinetics and microstructural features.", Materials Science and Engineering: A 428,, 2 pp.148-158.
7. Kolossov, S., E. Boillat, et al. (2004). "3D FE simulation for temperature evolution in the selective laser sintering process." International Journal of Machine Tools and Manufacture, Vol. 44, 2-3 pp.117-123.
8. Zhang, D. Q., Q. Z. Cai, et al. (2010). "Select laser melting of W-Ni-Fe powders: simulation and experimental study." The International Journal of Advanced Manufacturing Technology, Vol. 51, 5-8 pp. 649-658.
9. Contuzzi, N., Campanelli, S.L., et al. (2011), "3d Finite element analysis in the selective laser melting process", Int j simul model, Vol. 10, 3 pp.113-121.
10. Kruth, J. P., G. Levy, et al. (2007), "Consolidation phenomena in laser and powder-bed based layered manufacturing." CIRP Annals - Manufacturing Technology, Vol. 56, 2 pp. 730-759.
11. Levy, G. N., R. Schindel, et al. (2003). "Rapid Manufacturing and Rapid Tooling with Layer Manufacturing (Lm) Technologies, State of the Art and Future Perspectives." CIRP Annals - Manufacturing Technology, Vol.52, 2 pp. 589-609.
12. F. Miani, "Recent Developments Of Direct Metal Selective Laser Sintering", available at: http://www.ics.trieste.it/media/133856/df143.pdf (accessed 2 August 2012).
13. J.P. Kruth, B. Vandenbroucke, et al, "Benchmarking Of Different Sls/Slm Processes As Rapid Manufacturing Techniques", In Int. Conf. Polymers & Moulds Innovations (PMI), Gent, Belgium, April 20-23, 2005.
14. Sanjay Kumar(2003), "Selective Laser Sintering: A Qualitative and Objective Approach", JOM Journal of the Minerals, Vol.55,, 10 pp.43-47.
15. J.P. Kruth, X. Wang, et al. (2003), "Lasers and materials in selective laser sintering", Assembly Automation, Vol. 23, 4, pp.357 - 371.
16. Roberts, I. A., C. J. Wang, et al. (2009), "A three-dimensional finite element analysis of the temperature field during laser melting of metal powders in additive layer manufacturing." International Journal of Machine Tools and Manufacture, Vol. 49, 12 pp. 916-923.
17. Fischer, P., V. Romano, et al. (2003). "Sintering of commercially pure titanium powder with a Nd: YAG laser source." Acta Materialia, Vol. 51, 6 pp. 1651-1662.
18. Singh, S. S., D. Roy, et al. (2009). "Studies on laser sintering of mechanically alloyed Al50Ti40Si10 composite." Materials Science and Engineering, Vol.501, 1 pp. 242-247.
19. H.S.Carslaw, J.C.Jaeger, (1959), "Conduction of Heat in Solids", Oxford University Press, Amen House, London E.C.4.
20. Dai, K. and L. Shaw (2005). "Finite element analysis of the effect of volume shrinkage during laser densification." Acta Materialia, Vol. 53, 18 pp. 4743-4754.
21. Li Jiangui, Shi Yusheng, et al.(2008), Numerical Simulation of Transient Temperature Field in Selective Laser Melting, China Mechanical Engineering, Vol 19, 20 pp.2492-2495.
22. Wei Jiang, K.W. Dalgarno et al. "Finite Element Analysis of Residual Stresses and Deformations in Direct Metal SLS Process", available at: http://edge.rit.edu/content/P10551/public/SFF/SFF%202002%20Proceedings/ 2002%20SFF%20Papers/38-Jiang.pdf (accessed 2 August 2012).
23. Zhang, D. Q., Q. Z. Cai, et al. (2010). "Select laser melting of W-Ni-Fe powders: simulation and experimental study." The International Journal of Advanced Manufacturing Technology Vol. 51 iss 5 pp. 649-658.
24. Baojun ZHAO, Fazhong Shi, (2002), "Modeling of Selective Laser Sintering for PC Powder", Journal of Beijing University of Aeronautics and Astronautics, Vol.28, 6 pp.660-663.
25. Shen Yifu, Gu Dongdong, et al. (2005), "Simulation of Temperature Field in Direct Metal Laser Sintering Processes", China Mechanical Engineering,Vol.16, 1 pp.67-73.
26. Xing Jian, Sun Xiaogang, et al. (2011), "Simulation and testing of the transient temperature field of infrared laser sintering", Journal of Harbin Engineering University, Vol.32, 7 pp.965-968.
27. Xing Jian, Sun Xiaogang, et al. (2009), "Simulation and testing of the transient temperature field of infrared laser sintering", Acta Photonica Sinica, Vol.38, 6 pp.1327-1330.
28. Gusarov, A. V., I. Yadroitsev, et al. (2007). "Heat transfer modelling and stability analysis of selective laser melting." Applied Surface Science 254(4): 975-979.
29. Li, C., Y. Wang, et al. (2010). "Three-dimensional finite element analysis of temperatures and stresses in wide-band laser surface melting processing." Materials & Design 31(7): 3366-3373.
30. Shuai, C., P. Feng, et al. (2012). "Simulation of dynamic temperature field during selective laser sintering of ceramic powder." Mathematical and Computer Modelling of Dynamical Systems, Vol.1, 11.
31. C.Chan, J.Mazumder, et al.(1984), "A two-dimensional Transient model for convection in laser melting pool", Metallurgical Transactions A, Vol. 15A pp.1984-2175.
32. Chen, T. and Y. Zhang (2006)."Thermal modeling of laser sintering of two-component metal powder on top of sintered layers via multi-line scanning." Applied Physics A, Vol.86, 2 pp. 213-220.
33. Xiao, B. and Y. Zhang (2007). "Laser sintering of metal powders on top of sintered layers under multiple-line laser scanning." Journal of Physics D: Applied Physics, Vol. 40, 21 pp. 6725-6734.
34. Chen, T. and Y. Zhang (2004). "Numerical Simulation of Two-Dimensional Melting and Resolidification of a Two-Component Metal Powder Layer in Selective Laser Sintering Process." Numerical Heat Transfer, Part A: Applications 46(7): 633-649.
35. Yuwen Zhang, Amir Faghri.(1999), "Melting of a subcooled mixed powder bed with constant heat flux heating", International Journal of Heat and Mass Transfer, Vol.42, pp.775-788.
36. Yuwen Zhang, A. Faghri, et al.(2000), "Three-Dimensional Sintering of Two-Component Metal Powders With Stationary and Moving Laser Beams", Transactions of the ASME, Vol.122 pp.150-158.
37. Xiao, B. and Y. Zhang (2007). "Marangoni and Buoyancy Effects on Direct Metal Laser Sintering with a Moving Laser Beam." Numerical Heat Transfer, Part A: Applications, Vol.51, 8 pp.715-733.
38. Gusarov, A. V. and J. P. Kruth (2005). "Modelling of radiation transfer in metallic powders at laser treatment." International Journal of Heat and Mass Transfer 48(16): 3423-3434.
39. F. Niebling, A. Otto, et al. "Analyzing The Dmls-Process By A Macroscopic Fe-Model", available at: http://utwired.engr.utexas.edu/lff/ symposium/proceedingsArchive/pubs/Manuscripts/2002/2002-43-Niebling. pdf(accessed 2 August 2012).
40. M. Shiomi, A. Yoshidome, et al.(1999), "Finite element analysis of melting and solidifying processes in laser rapid prototyping of metallic powders", International Journal of Machine Tools & Manufacture, Vol 39 pp.237-252.
41. Zhang Jian, Li Deying et al. "Simulation of Temperature Field in Selective Laser Sintering of Copper Powder", available at: http://ieeexplore.ieee.org/stamp/stamp.jsp?arnumber=05535715(accessed 2 August 2012).
42. Song, B., S. Dong, et al. (2011). "Process parameter selection for selective laser melting of Ti6Al4V based on temperature distribution simulation and experimental sintering." The International Journal of Advanced Manufacturing Technology 61(9-12): 967-974.
43. Chen, W.-L., Y.-C. Yang, et al. (2007). "Estimating the absorptivity in laser processing by inverse methodology." Applied Mathematics and Computation 190(1): 712-721.
44. F. Thummler, R. Oberacker, "An Introduction to Powder Metallurgy", The University Press, Cambridge, London, 1993.
45. M. Rombouts, et al., " Light extinction in metallic powder beds: correlation with powder structure", Journal of Applied Physics, Vol.98, 1.
46. T.W, Eagar, N.S. Tasi, (1983). "Temperature fields produced by traveling distributed heat sources", Welding Research Supplement, pp.346-355.
47. John Michael Dowden, (2001), "The Mathematics of Thermal Modeling: An Introduction to The Theory Of Laser Material Processing", CHAPMAN& HALL/CRC, London.
48. M. LABUDOVIC, (2003), "A three dimensional model for direct laser metal powder deposition and rapid prototyping", Journal Of Materials Science, Vol. 38 pp.35- 49.
49. Li Jun-Chang, C. Langladea, et al. (1999), "Evaluation of the thermal field developed during pulsed laser treatments: semi analytical calculation", Surface and Coatings Technology, Vol.115 pp. 87-93.
50. M. Matsumoto, M. Shiomi, et al.(2002), "Finite element analysis of single layer forming on metallic powder bed in rapid prototyping by selective laser processing", International Journal of Machine Tools & Manufacture, Vol. 42 pp.61-67.
51. Patil, R. B., V. Yadava (2007). "Finite element analysis of temperature distribution in single metallic powder layer during metal laser sintering." International Journal of Machine Tools and Manufacture 47(7-8): 1069-1080.
52. Yin, J., H. Zhu, et al. (2012). "Simulation of temperature distribution in single metallic powder layer for laser micro-sintering." Computational Materials Science 53(1): 333-339.
53. Ameer K. ibraheem, Brian Derby, et al. (2003), "Thermal and Residual Stress Modelling of the Selective Laser Sintering Process", Materials Research Society, Vol.758 pp.47-52.
54. John D. Williams, Carl R. Deckard, (1998), "Advances in modeling the effects of selected parameters on the SLS process", Rapid Prototyping Journal, Vol. 4, 2 pp. 90 - 100.
55. E. Magenes, R.H.Nochetto, et al. (1987), "Energy error estimates for a linear scheme to approximate nonlinear parabolic problems", Mathematical modeling and numerial analysis, Vol.21 pp.655-678.
56. Bai, P.-k., J. Cheng, et al. (2006). "Numerical simulation of temperature field during selective laser sintering of polymer-coated molybdenum powder." Transactions of Nonferrous Metals Society of China, Vol.16 pp.603-607.
57. Laurent Van Belle, Guillaume Vansteenkiste, et al. "Comparisons of numerical modelling of the Selective Laser Melting", http://www.scientific. net/KEM.504-506.1067.
58. A. Wegner and G. Witt, (2011), "Process Monitoring In Laser Sintering Using Thermal Imaging", available at: http://utwired.engr.utexas. edu/lff/symposium/proceedingsArchive/pubs/Manuscripts/2011/2011-30-Wegner. pdf(accessed 2 August 2012).
59. Fischer, P., M. Locher, et al. (2004). "Temperature measurements during selective laser sintering of titanium powder." International Journal of Machine Tools and Manufacture 44(12-13): 1293-1296.
60. Qiu Jiangguo, (2003), "Measurement of temperature field during laser sintering of ppolumer-coated metal powder", Chinese Journal of Scientific Instrument, Vol.24, 4 pp.54-55.
61. Dong, L., A. Makradi, et al. (2009). "Three-dimensional transient finite element analysis of the selective laser sintering process." Journal of Materials Processing Technology 209(2): 700-706.
62. J.-P. Kruth, P. Mercelis, et al. "Feedback control of Selective Laser Melting", available at: https://lirias.kuleuven.be/bitstream/ 123456789/185342/1(accessed 2 August 2012).
63. Craeghs, T., F. Bechmann, et al. (2010). "Feedback control of Layerwise Laser Melting using optical sensors." Physics Procedia, Vol 5 pp. 505-514.
64. Berumen, S., F. Bechmann, et al. (2010). "Quality control of laser- and powder bed-based Additive Manufacturing (AM) technologies." Physics Procedia, Vol. 5 pp. 617-622.
65. Chivel, Y. and I. Smurov (2010). "On-line temperature monitoring in selective laser sintering/melting." Physics Procedia 5: 515-521.
66. Childs, T. H. C., C. Hauser, et al. (2004). "Mapping and Modelling Single Scan Track Formation in Direct Metal Selective Laser Melting." CIRP Annals - Manufacturing Technology 53(1): 191-194.
67. C. Hauser, T.H.C. Childs, et al. "Further Developments In Process Mapping And Modelling In Direct Metal Selective Laser Melting", available at: http://utwired.engr.utexas.edu/lff/symposium/proceedingsArchive/pubs/ Manuscripts/2004/2004-45-Hauser.pdf(accessed 2 August 2012).
68. Singh, A. K. and R. S. Prakash (2010). "Response surface-based simulation modeling for selective laser sintering process." Rapid Prototyping Journal 16(6): 441-449.
69. Chatterjee, A. N., S. Kumar, et al. (2003). "An experimental design approach to selective laser sintering of low carbon steel." Journal of Materials Processing Technology 136(1-3): 151-157.
70. M. Averyanova, E. Cicala, et al. (2012), "Optimization of Selective Laser Melting technology using design of experiments method Innovative Developments in Virtual and Physical Prototyping" in Proceedings of the 5th International Conference on Advanced Research in Virtual and Rapid Prototyping, Leiria, Portugal, 28 September - 1 October, 2011, 459-466.
71. M. Averyanova, E. Cicala, et al. (2012), "Experimental design approach to optimize selective laser melting of martensitic 17-4 PH powder: part I - single laser tracks and first layer", Rapid Prototyping Journal, Vol. 18, 1 pp. 28 - 37.
72. Ning, Y., J. Y. H. Fuh, et al. (2004). "An intelligent parameter selection system for the direct metal laser sintering process." International Journal of Production Research 42(1): 183-199.
73. E Boillat, S Kolosov, et al. (2004), "Finite element and neural network models for process optimization in selective laser sintering", in Proceeding of Instn Mech. Engrs Part B: J. Engineering Manufacture, Vol. 218 pp.1-8.
74. Konrad, C., Y. Zhang, et al. (2005). "Analysis of melting and resolidification in a two-component metal powder bed subjected to temporal Gaussian heat flux." International Journal of Heat and Mass Transfer 48(19-20): 3932-3944.
75. J. C. Nelson, N. K. Vail, et al. "Laser Sintering Model for Composite Materials", available at: http://utwired.engr.utexas.edu/lff/ symposium/proceedingsArchive/pubs/Manuscripts/1993/1993-41-Nelson.pdf(accessed 2 August 2012).