Coke oven gas: Availability, properties, purification, and utilization in China

Fuel

Volumn 113, Issue , 2013, Pages 287-299

  Razzaq, Rauf ^a   Li, Chunshan ^a   Zhang, Suojiang ^a  

^a INSTITUTE OF PROCESS ENGINEERING   (China)

Author keywords

COG reforming; Coke oven gas (COG); Methanation; Methanol synthesis

Indexed keywords

COKE OVEN GAS; ENVIRONMENTAL POLLUTIONS; INDUSTRIAL PROJECTS; METHANE ENRICHMENTS; METHANOL SYNTHESIS; POPULATION EXPLOSION; POTENTIAL FEEDSTOCK; RAPID URBANIZATIONS;

COAL CARBONIZATION; ENERGY POLICY; ENERGY RESOURCES; METHANATION; METHANE; POPULATION STATISTICS; PURIFICATION; STEELMAKING; SYNTHESIS GAS MANUFACTURE;

COKE OVENS;

EID: 84879465913     PISSN: 00162361     EISSN: None     Source Type: Journal    
DOI: 10.1016/j.fuel.2013.05.070     Document Type: Review

References (117)

1. A.Z. Abdullah, N. Razali, H. Mootabadi, and B. Salamatinia Critical technical areas for future improvement in biodiesel technologies Environ Res Lett 2 2007 1 6
2. N. Lior Energy resources and use: the present (2008) situation and possible sustainable paths to the future Energy 35 2010 2631 2638
3. T. Ito, Y. Chen, S. Ito, and K. Yamaguchi Prospect of the upper limit of the energy demand in China from regional aspects Energy 35 2010 5320 5327
4. C. Cattaneo, M. Manera, and E. Scarpa Industrial coal demand in China: a provincial analysis Resour Energy Econ 33 2011 12 35
5. 3 catalysts Fuel Process Technol 91 2010 1098 1104
6. Coal statistics; 2010. < http://www.worldcoal.org/resources/coal- statistics/ > [accessed 02.08.11].
7. Z.C. Guo, and Z.X. Fu Current situation of energy consumption and measures taken for energy saving in the iron and steel industry in China Energy 35 2010 4356 4360
8. 2 emissions: In support of the G8 plan of action. France: Energy Indicators; 2007.
9. M.A. DIez, R. Alvarez, and C. Barriocanal Coal for metallurgical coke production: predictions of coke quality and future requirements for coke making Int J Coal Geol 50 2002 389 412
10. Diemer P, Killich HJ, Knop K, Lüngen HB, Reinke M, Schmöle P. Potentials for utilization of coke oven gas in integrated iron and steel works. In: 2nd International meeting on ironmaking/1st international symposium on iron ore, September 12-15, 2004. Vitoria, Espirito Santo, Brazil; 2004.
11. 3 catalysts Fuel Process Technol 91 2010 1098 1104
12. Z. Yang, W. Ding, Y. Zhang, X. Lu, Y. Zhang, and P. Shen Catalytic partial oxidation of coke oven gas to syngas in an oxygen permeation membrane reactor combined with NiO/MgO catalyst Int J Hydrogen Energy 35 2010 6239 6247
13. H. Purwanto, and T. Akiyama Hydrogen enrichment technology development using a by-product gas in the steel making processes Curr Adv Mater Processes 18 1 2005 272
14. M. Onozaki, K. Watanabe, T. Hashimoto, H. Saegusa, and Y. Katayama Hydrogen production by the partial oxidation and steam reforming of tar from hot coke oven gas Fuel 85 2006 143 149
15. Y. Zhang, Q. Li, P. Shen, Y. Liu, Z. Yang, and W. Ding Hydrogen enrichment of coke oven gas by reforming of methane in a ceramic membrane reactor Int J Hydrogen Energy 33 2008 3311 3319
16. J.M. Bermúdez, B. Fidalgo, A. Arenillas, and J.A. Menéndez Dry reforming of coke oven gases over activated carbon to produce syngas for methanol synthesis Fuel 89 2010 2897 2902
17. 2 J Catal 266 2009 92 97
18. 2 at low temperature: insight on the reaction mechanism Catal Today 157 2010 462 466
19. 2 methanation on Ru-doped ceria J Catal 278 2011 297 309
20. A.L. Kustov, A.M. Frey, K.E. Larsen, T. Johannessen, J.K. Nørskov, and C.H. Christensen CO methanation over supported bimetallic Ni-Fe catalysts: from computational studies towards catalyst optimization Appl Catal A - Gen 320 2007 98 104 (Pubitemid 46330759)
21. H. Habazaki, M. Yamasaki, B.-P. Zhang, A. Kawashima, S. Kohno, and T. Takai Co-methanation of carbon monoxide and carbon dioxide on supported nickel and cobalt catalysts prepared from amorphous alloys Appl Catal A - Gen 172 1998 131 140 (Pubitemid 128435897)
22. M. Modesto, and S.A. Nebra Exergoeconomic analysis of the power generation system using blast furnace and coke oven gas in a Brazilian steel mill Appl Therm Eng 29 2009 2127 2136
23. H. Liao, B. Li, and B. Zhang Pyrolysis of coal with hydrogen-rich gases. 2. Desulfurization and denitrogenation in coal pyrolysis under coke-oven gas and synthesis gas Fuel 77 1998 1643 1646 (Pubitemid 128417228)
24. J.M. Bermúdez, A. Arenillas, R. Luque, and J.A. Menéndez An overview of novel technologies to valorise coke oven gas surplus Fuel Process Technol 110 2013 150 159
25. P. Basu, K. Cen, and L. Jestin Boilers and burners: design and theory 2000 Springer
26. H.S. Ray, B.P. Sing, S. Bhattacharjee, and V.N. Misra Energy in minerals and metallurgical industries 2005 New Delhi: Allied Publishers
27. C.K. Gupta Chemical metallurgy: principles and practice 2006 John Wiley & Sons
28. R. Faber, P. Li, and G. Wozny Sequential parameter estimation for large-scale systems with multiple data sets. 2. Application to an industrial coke-oven-gas purification process Ind Eng Chem Res 43 2004 4350 4362 (Pubitemid 38943745)
29. Wright K. Coke oven gas treatment; tar, liquor, ammonia; 2011.
30. A.L. Kohl, and R.B. Nielsen Gas purification 1997 Gulf Professional Publishing Texas
31. Cheremisinoff NP. Handbook of air pollution prevention and control. Butterworth-Heinemann; 2002.
32. L.A. Kazak, L.F. Syrova, N.F. Moralina, V.M. Li, and V.N. Romanov Final cooling of coke oven gas Coke Chem 53 2010 405 409
33. E.R. Riegel, and J.A. Kent Riegel's handbook of industrial chemistry 2003 Springer
34. O.I. Platonov Desulfurization of coke-oven gas Coke Chem 50 2007 226 231
35. V.G. Nazarov, and B.D. Zubitskii Promising technologies for processing coke-oven gas at Russian enterprises Coke Chem 51 2008 62 67
36. 2S from coke oven gas Catal Today 44 1998 73 79 (Pubitemid 128410422)
37. L. Li, K. Morishita, and T. Takarada Light fuel gas production from nascent coal volatiles using a natural limonite ore Fuel 86 2007 1570 1576 (Pubitemid 46574583)
38. 3Ld membranes with surface modification Int J Hydrogen Energy 36 2011 528 538
39. H. Cheng, X. Lu, X. Liu, Y. Zhang, and W. Ding Partial oxidation of simulated hot coke oven gas to syngas over Ru-Ni/Mg(Al)O catalyst in a ceramic membrane reactor J Nat Gas Chem 18 2009 467 473
40. G. Bisio, and G. Rubatto Energy saving and some environment improvements in coke-oven plants Energy 25 2000 247 265 (Pubitemid 30556535)
41. Institute AIaS. Saving one barrell of oil per ton (SOBOT). A new roadmap for transformation of steelmaking process; 2005.
42. Institute Acacc. Regulation of sources firing coke oven gas under the industrial combustion coordinated rulemaking (ICCR); 1998.
43. K.R. Polenske The technology energy environment health (TEEH) chain in China: a case study of cokemaking 2006 Springer
44. M.T. Johansson, and M. Soderstrom Options for the Swedish steel industry - energy efficiency measures and fuel conversion Energy 36 2011 191 198
45. Coke oven gas; 2011. < http://mysolar.cat.com/cda/layout?m= 299939&x=7 > [accessed 17.12.11].
46. 2 emission technologies for iron and steel making J Iron Steel Res Int 17 2010 01 07
47. O.P. Chukwuleke, J-j Cai, S. Chukwujekwu, and S. Xiao Shift from coke to coal using direct reduction method and challenges J Iron Steel Res Int 16 2009 1 5
48. 2 capture technologies for carbon-intensive industrial processes Prog Energy Combust Sci 38 2012 87 112
49. L. Price, J. Sinton, E. Worrell, D. Phylipsen, H. Xiulian, and L. Ji Energy use and carbon dioxide emissions from steel production in China Energy 27 2002 429 446 (Pubitemid 34500150)
50. M.T. Johansson, and M. Söderström Options for the Swedish steel industry - energy efficiency measures and fuel conversion Energy 36 2011 191 198
51. 2 in steel industry: current status and future scenarios J Iron Steel Res Int 13 2006 38 52
52. Ahrendt WA, Beggs D. Apparatus for direct reduction of iron using high sulfur gas. US patent 4270739; 1981.
53. Chatterjee A. Sponge iron production by direct reduction of iron oxide. PHI Learning Pvt. Ltd.; 2010.
54. J.X. Weinert, L. Shaojun, J.M. Ogden, and M. Jianxin Hydrogen refueling station costs in Shanghai Int J Hydrogen Energy 32 2007 4089 4100 (Pubitemid 350019534)
55. Y.N. Chun, H.W. Song, S.C. Kim, and M.S. Lim Hydrogen rich gas production from biogas reforming using plasmatron Energy Fuels 22 2008 123 127 (Pubitemid 351233441)
56. M. Onozaki, K. Watanabe, T. Hashimoto, H. Saegusa, and Y. Katayama Hydrogen production by the partial oxidation and steam reforming of tar from hot coke oven gas Fuel Process Technol 85 2006 143 149
57. F. Joseck, M. Wang, and Y. Wu Potential energy and greenhouse gas emission effects of hydrogen production from coke oven gas in U.S. steel mills Int J Hydrogen Energy 33 2008 1445 1454
58. S. Adhikari, and S. Fernando Hydrogen membrane separation techniques Ind Eng Chem Res 45 2006 875 881 (Pubitemid 43241708)
59. J. Shen, Z-z Wang, H-w Yang, and R-s Yao A new technology for producing hydrogen and adjustable ratio syngas from coke oven gas Energy Fuels 21 2007 3588 3592 (Pubitemid 350267890)
60. J.H. Edwards, and A.M. Maitra The chemistry of methane reforming with carbon dioxide and its current and potential applications Fuel Process Technol 42 1995 269 289
61. X. Wang, M. Li, M. Wang, H. Wang, S. Li, and S. Wang Thermodynamic analysis of glycerol dry reforming for hydrogen and synthesis gas production Fuel 88 2009 2148 2153
62. B.-Q. Xu, K.-Q. Sun, Q.-M. Zhu, and W.M.H. Sachtler Unusual selectivity of oxygenate synthesis: formation of acetic acid from syngas over unpromoted Rh in NaY zeolite Catal Today 63 2000 453 460
63. 2 catalysts Catal Today 164 2011 308 314
64. F.J. Gutiérrez Ortiz, A. Serrera, S. Galera, and P. Ollero Methanol synthesis from syngas obtained by supercritical water reforming of glycerol Fuel 105 2013 739 751
65. Ramos L, Zeppieri S. Feasibility study for mega plant construction of synthesis gas to produce ammonia and methanol. Fuel 2013. http://dx.doi.org/10. 1016/j.fuel.2012.12.045.
66. 2 reforming of coke oven gas over a Ni catalyst Energy Fuels 22 2008 1444 1448
67. 3 catalyst to produce syngas for methanol synthesis Fuel 94 2012 197 203
68. Y.B. Li, R. Xiao, and B.S. Jin Thermodynamic equilibrium calculations for the reforming of coke oven gas with gasification gas Chem Eng Technol 30 2007 91 98 (Pubitemid 46091949)
69. P. Corbo, and F. Migliardini Hydrogen production by catalytic partial oxidation of methane and propane on Ni and Pt catalysts Int J Hydrogen Energy 32 2007 55 66 (Pubitemid 46074375)
70. P.E. Andrew, York, Xiao Tiancun, and M.L.H. Green Brief overview of the partial oxidation of methane to synthesis gas Top Catal 22 2003 345 358
71. 3-δ for partial oxidation of methane in coke oven gas to hydrogen Rare Metals 29 2010 231 237
72. 4 in coke oven gas to syngas J Nat Gas Chem 19 2010 280 283
73. 4 in coke oven gas to syngas over coal char catalyst Chem Eng J 156 2010 519 523
74. Z. Yang, Y. Zhang, X. Wang, Y. Zhang, X. Lu, and W. Ding Steam reforming of coke oven gas for hydrogen production over a NiO/MgO solid solution catalyst Energy Fuels 24 2009 785 788
75. S. Wang, G.Q. Lu, and G.J. Millar Carbon dioxide reforming of methane to produce synthesis gas over metal-supported catalysts: state of the art Energy Fuels 10 1996 896 904 (Pubitemid 126533935)
76. B. Fidalgo, A. DomInguez, J.J. Pis, and J.A. Menendez Microwave-assisted dry reforming of methane Int J Hydrogen Energy 33 2008 4337 4344
77. J. Zhang, X. Zhang, Z. Chen, and L. Li Thermodynamic and kinetic model of reforming coke-oven gas with steam Energy 35 2010 3103 3108
78. S. Rakass, H. Oudghiri-Hassani, P. Rowntree, and N. Abatzoglou Steam reforming of methane over unsupported nickel catalysts J Power Sources 158 2006 485 496 (Pubitemid 43867994)
79. H. Cheng, B. Yue, X. Wang, X. Lu, and W. Ding Hydrogen production from simulated hot coke oven gas by catalytic reforming over Ni/Mg(Al)O catalysts J Nat Gas Chem 18 2009 225 231
80. K. Xie, W. Li, and W. Zhao Coal chemical industry and its sustainable development in China Energy 35 2010 4349 4355
81. N. Maruoka, and T. Akiyama Exergy recovery from steelmaking off-gas by latent heat storage for methanol production Energy 31 2006 1632 1642
82. J. Yang, X. Wang, L. Li, K. Shen, X. Lu, and W. Ding Catalytic conversion of tar from hot coke oven gas using 1-methylnaphthalene as a tar model compound Appl Catal B - Environ 96 2010 232 237
83. 3 catalyst at atmospheric pressure Chin J Catal 30 2009 690 696
84. H.W. Cheng, X.G. Lu, D.H. Hu, and W.Z. Ding Catalytic reforming of model tar compounds from hot coke oven gas for light fuel gases production over bimetallic catalysts Adv Mater Res 152-153 2010 860 863
85. H.W. Cheng, X.G. Lu, W.Z. Ding, and Q.D. Zhong Catalytic reforming of model tar compounds from hot coke oven gas over Pd promoted Ni/Mg(Al)O catalysts Adv Mater Res 197-198 2011 711 714
86. P. Panagiotopoulou, D.I. Kondarides, and X.E. Verykios Selective methanation of CO over supported noble metal catalysts: effects of the nature of the metallic phase on catalytic performance Appl Catal A - Gen 344 2008 45 54
87. P. Sabatier, and J.B. Senderens New methane synthesis C R Acad Sci Paris 134 1902 514 516
88. J. Kopyscinski, T.J. Schildhauer, and S.M.A. Biollaz Methanation in a fluidized bed reactor with high initial CO partial pressure: Part I - experimental investigation of hydrodynamics, mass transfer effects and carbon deposition Chem Eng Sci 66 2011 924 934
89. 2/CO ratios J Phys Chem B 109 2005 2432 2438
90. 2 over Ni Ind Eng Chem Res 30 1991 1146 1151 (Pubitemid 21699596)
91. 2 Int J Hydrogen Energy 37 2012 8923 8928
92. 3 catalysts prepared by solution combustion method for syngas methanation Catal Commun 17 2012 34 38
93. 2 over Ni-zeolite catalysts Fuel Process Technol 108 2013 89 93
94. J. Gao, C. Jia, J. Li, F. Gu, G. Xu, and Z. Zhong Nickel catalysts supported on barium hexaaluminate for enhanced CO methanation Ind Eng Chem Res 51 2012 10345 10353
95. 2 J Catal 266 2009 92 97
96. 2-rich gas for PEM FC applications Chem Eng Sci 65 2010 590 596
97. S. Takenaka, T. Shimizu, and K. Otsuka Complete removal of carbon monoxide in hydrogen-rich gas stream through methanation over supported metal catalysts Int J Hydrogen Energy 29 2004 1065 1073
98. 4 selectivity at low temperatures Int J Hydrogen Energy 37 2012 5527 5531
99. 2 containing feed gases Catal Today 181 2012 40 51
100. I. Czekaj, F. Loviat, F. Raimondi, J. Wambach, S. Biollaz, and A. Wokaun Characterization of surface processes at the Ni-based catalyst during the methanation of biomass-derived synthesis gas: X-ray photoelectron spectroscopy (XPS) Appl Catal A - Gen 329 2007 68 78 (Pubitemid 47239402)
101. 2 Ind Eng Chem Res 52 2013 2247 2256
102. 4 catalysts Catal Commun 23 2012 43 47
103. 2, over ruthenium carbon nanofibers catalysts Appl Catal A - Gen 390 2010 35 44
104. R.A. Dagle, Y. Wang, G.-G. Xia, J.J. Strohm, J. Holladay, and D.R. Palo Selective CO methanation catalysts for fuel processing applications Appl Catal A - Gen 326 2007 213 218 (Pubitemid 46907543)
105. P. Panagiotopoulou, D.I. Kondarides, and X.E. Verykios Selective methanation of CO over supported Ru catalysts Appl Catal B - Environ 88 2009 470 478
106. W. Wang, S. Wang, X. Ma, and J. Gong Recent advances in catalytic hydrogenation of carbon dioxide Chem Soc Rev 40 2011 3703 3727
107. 2 hydrogenation over Rh/YSZ electrodes J Appl Electrochem 38 2008 1127 1133
108. M. Ruth, and A. Amato Vintage structure dynamics and climate change policies: the case of US iron and steel Energy Policy 30 2002 541 552 (Pubitemid 34653422)
109. Richlen S. Using coke oven gas in a blast furnace saves over 6$ million annually at a steel mill. In: OoITEEaR energy. U.S. Department of Energy, Washington; 2000.
110. Worrell E, Neelis M, Price L. Energy efficiency and carbon dioxide emissions reduction opportunities in the US iron and steel sector. Ernest Orlando Lawrence Berkeley National Laboratory, LBNL-41724; 1999.
111. M.T. Johansson, and M. Söderström Options for the Swedish steel industry - energy efficiency measures and fuel conversion Energy 36 2011 191 198
112. Nordic Environment Finance Corporation (NEFCO). Baltic Sea Region testing ground facility project profile: Alchevsk Coke Plant Waste Heat Recovery Project, Ukraine; 2012. < http://www.nefco.org/cff >.
113. Haldor Topsoe awarded the world's largest coke oven gas to SNG plants in China; 2011. < http://www.topsoe.com/news/News/2011/070411.aspx > [accessed 17.08.11].
114. Improving China's industrial efficiency through technology transfer; 2011. < http://www.eccm.uk.com/en/casestudyeurofo.html > [accessed 17.08.11].
115. New coke-oven gas to methanol production line runs in Shanxi; 2009. < http://chemguide.asia/news/2009/05/26/coke-oven.html > [accessed 17.08.11].
116. World's single largest coke-oven gas-based methanol unit goes into operation; 2010. < http://www.chemchina.com/wps/wcm/connect/libchemchina/ siteenglish/areanewsandvideos/areanews-en/899adc8044fed79ebb80bb5174f66c04 > [accessed 17.08.11].
117. S.V. Vashchilin, T.V. Osipovich, T.A. Ermolenko, E.I. Kotlyarov, V.A. Kornilova, and L.S. Chefranova Improved cost calculations of coke-oven gas at coke plants Coke Chem 52 2009 186 188