Condition monitoring of gearboxes using synchronously averaged electric motor signals

Mechanical Systems and Signal Processing

Volumn 38, Issue 2, 2013, Pages 482-498

  Ottewill, J R ^a   Orkisz, M ^a  

^a ABB CORPORATE RESEARCH CENTER   (Poland)

Author keywords

Condition monitoring; Current measurement; Gearbox; Induction machine; Rotor speed estimation; Synchronous signal average

Indexed keywords

GEARBOX; GEARBOX CONDITION MONITORING; INDUCTION MACHINES; POWER SUPPLY FREQUENCY; ROTOR SPEED; STATOR CURRENT SIGNAL; SYNCHRONOUS SIGNALS; WELL-ESTABLISHED TECHNIQUES;

ACCELEROMETERS; CONDITION MONITORING; DC MOTORS; DEFECTS; ELECTRIC CURRENT MEASUREMENT; ELECTRIC DRIVES; ESTIMATION; GEAR TEETH; INDUCTION MOTORS; ROTATING MACHINERY; STATORS;

ROTORS (WINDINGS);

EID: 84878288252     PISSN: 08883270     EISSN: 10961216     Source Type: Journal    
DOI: 10.1016/j.ymssp.2013.01.008     Document Type: Article

References (24)

1. S.L. Harris Dynamic loads on the teeth of spur gears Proc. Inst. Mech. Eng. 172 1958 87 99
2. W.D. Mark Analysis of the vibratory excitation of gear systems: basic theory J. Acoust. Soc. Am. 63 5 1978 1409 1430
3. P.J. Sweeney, R.B. Randall, Sources of gear signal modulation, in: IMechE Conference Transactions, 2nd Conference on Gearbox Noise, Vibration and Diagnostics, 1995, pp. 183-198.
4. B.D. Forrester, Advanced vibration analysis techniques for fault detection and diagnosis in geared transmission systems, Ph.D. thesis, Swingburne University of Technology, 1996.
5. J. Tuma, R. Kubena, V. Nykl, Assessment of gear quality considering the time domain analysis of noise and vibration signals, in: Proceedings of the International Gearing Conference, Newcastle, UK, 1994.
6. H. Decker, Crack Detection for Aerospace Quality Spur Gears. NASA/TM-2002-211492, ARL-TR-2682, 2002.
7. W. Wang, and P. McFadden Application of wavelets to gearbox vibration signals for fault detection J. Sound Vib. 192 5 1996 927 939
8. W. Wang, and P. McFadden Application of orthogonal wavelets to early gear damage detection Mech. Syst. Signal Process. 9 5 1995 497 507
9. S.T. Lin, and P.D. McFadden Gear vibration analysis by b-spline wavelet-based linear wavelet transform Mech. Syst. Signal Process. 11 4 1997 603 609
10. G. Dalpiaz, A. Rivola, and R. Rubini Effectiveness and sensitivity of vibration processing techniques for local fault detection in gears Mech. Syst. Signal Process. 14 3 2000 387 412
11. W.Q. Wang, F. Ismail, and M.F. Golnaraghi Assessment of gear damage monitoring techniques using vibration measurements Mech. Syst. Signal Process. 15 2001 905 922
12. P. Vas Parameter Estimation, Condition Monitoring, and Diagnosis of Electrical Machines 1993 Clarendon Press Oxford, UK
13. M. El Hachemi Benbouzid A review of induction motors signature analysis as a medium for faults detection IEEE Trans. Ind. Electron. 47 2000
14. C. Kar, and A.R. Mohanty Multistage gearbox condition monitoring using motor current signature analysis and Kolmogorov-Smirnov test J. Sound Vib. 290 2006 337 368
15. C. Kar, and A.R. Mohanty Monitoring gear vibrations through motor current signature analysis and wavelet transform Mech. Syst. Signal Process. 20 2006 158 187
16. C. Kar, and A.R. Mohanty Vibration and current transient monitoring for gearbox fault detection using multiresolution Fourier transform J. Sound Vib. 311 2008 109 132
17. S.H. Kia, H. Henao, and G.-A. Capolino Torsional vibration effects on induction machine current and torque signatures in gearbox-based electromechanical system IEEE Trans. Ind. Electron. 56 11 2009 4689 4699
18. N. Feki, G. Clerc, and Ph. Velex An integrated electro-mechanical model of motor-gear units - Applications to tooth fault detection by electric measurements Mech. Syst. Signal Process. 2011 10.1016/j.ymssp.2011.10.014
19. P. Vas Sensorless Vector and Direct Torque Control 1998 Oxford University Press Oxford, UK
20. J.D. Smith Gear Noise and Vibration first ed. 1999 Marcel Dekker Inc. New York, NY, USA
21. J. Holtz Sensorless control of induction motor drives Proc. IEEE 90 8 2002 1359 1394
22. J.R. Ottewill, S.A. Neild, and R.E. Wilson An investigation into the effect of tooth profile errors on gear rattle J. Sound Vib. 329 17 2010 3495 3506
23. M. Orman, M. Orkisz, C.T. Pinto, Slip estimation of a large induction machine based on MCSA, 2011, in: IEEE International Symposium on Diagnostics for Electric Machines, Power Electronics & Drives (SDEMPED), Bologna, Italy, 2011.
24. A. Ibrahim, M. El Badaoui, F. Guillet, and F. Bonnardot A New Bearing Fault Detection Method in Induction Machines Based on Instantaneous Power Factor IEEE Trans. Ind. Electron. 55 12 2008 4252 4259