Flue gas desulfurization gypsum and coal fly ash as basic components of prefabricated building materials

Waste Management

Volumn 33, Issue 3, 2013, Pages 628-633

  Telesca, Antonio ^a   Marroccoli, Milena ^a   Calabrese, Daniela ^a   Valenti, Gian Lorenzo ^a   Montagnaro, Fabio ^b  

^a UNIVERSITY OF BASILICATA   (Italy)

^b UNIVERSITY OF NAPLES FEDERICO II   (Italy)

Author keywords

Building industry; By products utilization; Coal fly ash; FGD gypsum; Prefabrication; Raw materials

Indexed keywords

BUILDING INDUSTRY; COAL FLY ASH; FGD GYPSUM; FLUE GAS DESULFURIZATION GYPSUMS; FLUE GAS DESULFURIZATION(FGD); MINERALOGICAL COMPOSITIONS; PREFABRICATION; PROTECTION OF THE ENVIRONMENTS;

ALUMINA; BUILDING MATERIALS; CONSTRUCTION INDUSTRY; DESULFURIZATION; FLUE GASES; FLY ASH; HYDRATED LIME; HYDRATION; MIXTURES; PREFABRICATED CONSTRUCTION; RAW MATERIALS; SILICA; SILICATE MINERALS;

GYPSUM;

ALUMINUM OXIDE; CALCIUM HYDROXIDE; CALCIUM OXIDE; CALCIUM SULFATE; CHEMICAL COMPOUND; ETTRINGITE; SILICON DIOXIDE; UNCLASSIFIED DRUG;

ALUMINUM OXIDE; CONSTRUCTION MATERIAL; FLY ASH; GYPSUM; HYDRATION; MINERALOGY;

ARTICLE; BUILDING MATERIAL; CHEMICAL COMPOSITION; CHEMICAL PROCEDURES; CHEMICAL REACTION; DESULFURIZATION; FLUE GAS DESULFURIZATION; FLY ASH; HYDRATION; PRIORITY JOURNAL; TEMPERATURE; TIME;

CALCIUM COMPOUNDS; CALCIUM SULFATE; COAL ASH; CONSTRUCTION MATERIALS; GASES; INDUSTRIAL WASTE; MINERALS; SILICATES; SULFUR;

EID: 84875253039     PISSN: 0956053X     EISSN: 18792456     Source Type: Journal    
DOI: 10.1016/j.wasman.2012.10.022     Document Type: Article

References (53)

1. Ahmaruzzaman M. A review on the utilization of fly ash. Prog. Energy Combust. Sci. 2010, 36:327-363.
2. Asokan P., Osmani M., Price A.D.F. Assessing the recycling potential of glass fibre reinforced plastic waste in concrete and cement composites. J. Clean. Prod. 2009, 17:821-825.
3. Azuma T., Ichimaru K. Calcium aluminate sulfate-based inorganic hardened product. Jpn. Kokai 1976, 76(62):826.
4. Azuma T., Ichimaru K., Murakami T., Tateno K. Calcium aluminate monosulfate hydrate. Ger. Offen. 1976, 2:310-551.
5. Balsamo M., Di Natale F., Erto A., Lancia A., Montagnaro F., Santoro L. Arsenate removal from synthetic wastewater by adsorption onto fly ash. Desalination 2010, 263:58-63.
6. Balsamo M., Di Natale F., Erto A., Lancia A., Montagnaro F., Santoro L. Cadmium adsorption by coal combustion ashes-based sorbents - Relationship between sorbent properties and adsorption capacity. J. Hazard. Mater. 2011, 187:371-378.
7. Balsamo M., Di Natale F., Erto A., Lancia A., Montagnaro F., Santoro L. Steam- and carbon dioxide-gasification of coal combustion ash for liquid phase cadmium removal by adsorption. Chem. Eng. J. 2012, 207-208:66-71.
8. Beretka, J., Santoro, L., Valenti, G.L., 1987. New and durable building materials based on Ettringite. In: Proc. 4th Int. Conf. Dur. Build. Mater. Comp., Singapore, pp. 64-70.
9. Beretka, J., Cioffi, R., Santoro, L., Valenti, G.L., 1991. Utilization of fly ash and phosphogypsum for making building materials. In: Proc. 3rd NCB Int. Sem. Cem. Build. Mater., New Delhi, India, pp. 110-115.
10. Beretka J., Cioffi R., Santoro L., Valenti G.L. Cementitious mixtures containing industrial process wastes suitable for the manufacture of preformed building materials. J. Chem. Technol. Biotechnol. 1994, 59:243-247.
11. Bernardo G., Telesca A., Valenti G.L., Montagnaro F. Role of ettringite in the reuse of hydrated fly ash from fluidized-bed combustion as a sulfur sorbent: a hydration study. Ind. Eng. Chem. Res. 2004, 43:4054-4059.
12. Bernardo G., Telesca A., Valenti A porosimetric study of calcium sulfoaluminate cement pastes cured at early ages. Cem. Concr. Res. 2006, 36:1042-1047.
13. Bernardo G., Marroccoli M., Nobili M., Telesca A., Valenti The use of oil well-derived drilling waste and electric arc furnace slag as alternative raw materials in clinker production. Res. Cons. Rec. 2007, 52:95-102.
14. Bravo M., De Brito J. Concrete made with used tyre aggregate: durability-related performance. J. Clean. Prod. 2012, 25:42-50.
15. 2 cements based on calcium sulphoaluminate. Zem. Kalk Gips 2010, 5:39-45.
16. Chindaprasirt P., Pimraksa K. A study of fly ash-lime granule unfired brick. Powder Technol. 2008, 182:33-41.
17. Cicek T., Tanriverdi M. Lime based steam autoclaved fly ash bricks. Constr. Build. Mater. 2007, 21:1295-1300.
18. Cioffi R., Marroccoli M., Santoro L., Valenti G.L. DTA study of the hydration of systems of interest in the field of building materials manufacture. J. Therm. Anal. 1992, 38:761-770.
19. Correia J.R., Almeida N.M., Figueira J.R. Recycling of FRP composites: reusing fine GFRP waste in concrete mixtures. J. Clean. Prod. 2011, 19:1745-1753.
20. Cuberos A.J.M., De La Torre A.G., álvarez-Pinazo G., Martín-Sedeño M.C., Schollbach K., Pöllmann H., Aranda M.A.G. Active iron-rich belite sulfoaluminate cements: clinkering and hydration. Environ. Sci. Technol. 2010, 44:6855-6862.
21. Deĝirmenci N. Utilization of phosphogypsum as raw and calcined material in manufacturing of building products. Constr. Build. Mater. 2008, 22:1857-1862.
22. Fernández-Carrasco L., Vázquez E. Reactions of fly ash with calcium aluminate cement and calcium sulphate. Fuel 2009, 88:1533-1538.
23. Gäbel K., Tillman A.M. Simulating operational alternatives for future cement production. J. Clean. Prod. 2005, 13:1246-1257.
24. Gastaldi, D., Buzzi, L., Canonico, F., Capelli, L., Pace, M.L., Telesca, A., Valenti, G.L., 2011. Hydraulic behavior of calcium sulfoaluminate cement alone and in mixture with Portland cement. In: Proc. 13th Int. Congr. Chem. Cem., Madrid, Spain, p. 153.
25. Goñi S., Guerrero A., Luxán M.P., Macías A. Activation of the fly ash pozzolanic reaction by hydrothermal conditions. Cem. Concr. Res. 2003, 33:1399-1405.
26. Guan B., Yang L., Fu H., Kong B., Li T., Yang L. α-Calcium sulfate hemihydrate preparation from FGD gypsum in recycling mixed salt solutions. Chem. Eng. J. 2011, 174:296-303.
27. Huntzinger D.N., Eatmon T.D. A life-cycle assessment of Portland cement manufacturing: comparing the traditional process with alternative technologies. J. Clean. Prod. 2009, 17:668-675.
28. Kumar S. Fly ash-lime-phosphogypsum cementitious binder: a new trend in bricks. Mater. Struct. 2000, 33:59-64.
29. Kurama H., Topçu I.B., Karakurt C. Properties of the autoclaved aerated concrete produced from coal bottom ash. J. Mater. Process. Technol. 2009, 209:767-773.
30. Manzano H., Ayuela A., Telesca A., Monteiro P.J.M., Dolado J.S. Ettringite strengthening at high pressures induced by the densification of the hydrogen bond network. J. Phys. Chem. 2012, 116:16138-16143.
31. Marinkovic S., Kostic-Pulek A. Examination of the system fly ash-lime-calcined gypsum-water. J. Phys. Chem. Solids 2007, 68:1121-1125.
32. Marroccoli M., Pace M.L., Telesca A., Valenti G.L., Montagnaro F. Utilization of coal combustion ashes for the synthesis of ordinary and special cements. Combust. Sci. Technol. 2010, 182:588-599.
33. Mehta P.K., Monteiro P.J.M. Concrete: Microstructure, Properties, and Materials 2006, McGraw-Hill. third ed.
34. Min Y., Jueshi Q., Ying P. Activation of fly ash-lime systems using calcined phosphogypsum. Constr. Build. Mater. 2008, 22:1004-1008.
35. Montagnaro F., Santoro L. Reuse of coal combustion ashes as dyes and heavy metal adsorbents: effect of sieving and demineralization on waste properties and adsorption capacity. Chem. Eng. J. 2009, 150:174-180.
36. Montagnaro F., Salatino P., Scala F., Bernardo G., Valenti G.L. Assessment of ettringite from hydrated FBC residues as a sorbent for fluidized bed desulphurization. Fuel 2003, 82:2299-2307.
37. Montagnaro F., Salatino P., Bernardo G., Telesca A., Valenti G.L. Reuse of fly ash from a fluidized bed combustor for sulfur uptake: the role of ettringite in hydration-induced reactivation. Energy Fuel. 2005, 19:1822-1827.
38. Montagnaro F., Nobili M., Telesca A., Valenti G.L., Anthony E.J., Salatino P. Steam hydration-reactivation of FBC ashes for enhanced in situ desulphurization. Fuel 2009, 88:1092-1098.
39. Naik T.R., Chun Y.M., Kraus R.N., Ramme B.W., Siddique R. Precast concrete products using industrial by-products. ACI Mater. J. 2004, 101:199-206.
40. Narayanan N., Ramamurthy K. Structure and properties of aerated concrete: a review. Cem. Concr. Compos. 2000, 22:321-329.
41. Neville A.M. Properties of Concrete 2000, Prentice Hall. fourth ed.
42. Pace M.L., Telesca A., Marroccoli M., Valenti G.L. Use of industrial byproducts as alumina sources for the synthesis of calcium sulfoaluminate cements. Environ. Sci. Technol. 2011, 45:6124-6128.
43. Pelisser F., Barcelos A., Santos D., Peterson M., Bernardin A.M. Lightweight concrete production with low Portland cement consumption. J. Clean. Prod. 2012, 23:68-74.
44. Renaudin G., Filinchuk Y., Neubauer J., Goetz-Neunhoeffer F. A comparative structural study of wet and dried ettringite. Cem. Concr. Res. 2010, 40:370-375.
45. Sampson D.H. Gypsum: Properties, Production and Applications 2011, Nova Science. first ed.
46. Santoro L., Valenti G.L., Volpicelli G. Application of differential scanning calorimetry to the study of the system phosphogypsum-lime-aluminum hydroxide-water. Thermochim. Acta 1984, 74:35-44.
47. Santoro L., Aletta I., Valenti G.L. Hydration of mixtures containing fly-ash, lime and phosphogypsum. Thermochim. Acta 1986, 98:71-80.
48. Scrivener, K.L., 2003. Properties, applications and practicalities of special cements. In: Proc. 11th Int. Congr. Chem. Cem., Durban, South Africa, I, pp. 84-93.
49. Shen W., Zhou M., Zhao Q. Study on lime-fly ash-phosphogypsum binder. Constr. Build. Mater. 2007, 21:1480-1485.
50. Taylor H.F.W. Cement Chemistry 1997, Thomas Telford. second ed.
51. Valenti, G.L., Marroccoli, M., Pace, M L., Telesca, A., 2012. Discussion of the paper "Understanding expansion in calcium sulfoaluminate-belite cements" by I.A. Chen et al., Cem. Concr. Res. 42 (2012) 51-60. Cem. Concr. Res. 42, 1555-1559.
52. Wattanasiriwech D., Saiton A., Wattanasiriwech S. Paving blocks from ceramic tile production waste. J. Clean. Prod. 2009, 17:1663-1668.
53. Winnefeld F., Lothenbach B. Hydration of calcium sulfoaluminate cements - experimental findings and thermodynamic modelling. Cem. Concr. Res. 2010, 40:1239-1247.