New integrated model to estimate the manufacturing cost and production system performance at the conceptual design stage of helicopter blade assembly

International Journal of Production Research

Volumn 50, Issue 24, 2012, Pages 7210-7228

  Lin, Than ^a   Lee, Jae Woo ^b   Bohez, E L J ^a  

^a ASIAN INSTITUTE OF TECHNOLOGY   (Thailand)

^b Konkuk University   (South Korea)

Author keywords

activity based costing (ABC); composite helicopter rotor blade; cost estimation; design for manufacturing (DFM); design for production (DFP); integrated product process design (IPPD)

Indexed keywords

ACTIVITY BASED COSTING; COST ESTIMATIONS; DESIGN FOR MANUFACTURING; DESIGN FOR PRODUCTION; HELICOPTER ROTOR BLADES; INTEGRATED PRODUCTS;

CONCEPTUAL DESIGN; COST ACCOUNTING; MANUFACTURE; PROCESS DESIGN; PRODUCT DEVELOPMENT; PRODUCTION ENGINEERING; TURBOMACHINE BLADES;

COST BENEFIT ANALYSIS;

EID: 84868673992     PISSN: 00207543     EISSN: 1366588X     Source Type: Journal    
DOI: 10.1080/00207543.2011.644818     Document Type: Article

References (49)

1. ACCEM, 1976. Advanced composite cost estimating manual, August, AFFDK-TR-76-87, The Northrop Corporation.
2. Aceves, CM, Skordos, AA, and, Sutcliffe, MPF. 2008. Design selection methodology for composite structures. Materials and Design, 29 (2): 418-426. (Pubitemid 47611537)
3. Akermo, M, and, Astrom, BT. 2000. Modelling component cost in compression moulding of thermoplastic composite and sandwich components. Composites: Part A, 31 (4): 319-333. (Pubitemid 30576622)
4. Bar, SN. 2006. Business expansion and lean transformation for helicopter blade shop, Thesis (Master): Massachusetts Institute of Technology (MIT).
5. Bedworth, DD, Henderson, MR, and, Wolfe, PM. 1991. Computer integrated design and manufacturing, New York, NY: McGraw Hill.
6. Ben-Arieh, D, and, Qian, L. 2003. Activity-based cost management for design and development stage. International Journal of Production Economics, 83 (2): 169-183.
7. Bermon, S., Feigen, G. and Hood, S., 1995. Capacity analysis of complex manufacturing facilities. Proceedings of 34th conference on decision and control, 13-15 December, New Orleans
8. Bernet, N. 2002. An integrated cost and consolidation model for commingled yarn based composites. Composites Part A: Applied Science and Manufacturing, 33 (4): 495-506. (Pubitemid 34154218)
9. Bzymek, ZM. 2008. Simulation of a machining sequence using Delmia/Quest software. Computer-Aided Design and Applications, 5 (1-4): 401-411.
10. Collopy, P.D. and Eames, D.J.H., 2001. Aerospace manufacturing cost prediction from a measure of part definition information. 2001-01-3004. Copyright@2001 Society of Automotive Engineers, Inc
11. Curran, R, Raghunathan, S, and, Price, M. 2004. Review of aerospace engineering cost modeling: The genetic causal approach. Progress in Aerospace Sciences, 40 (8): 487-534. (Pubitemid 40394061)
12. Edwards, KL, and, Davenport, C. 2006. Materials for rotationally dynamic components: rationale for higher performance rotor-blade design. Materials and Design, 27 (1): 31-35. (Pubitemid 41110142)
13. Gantois, K, and, Morris, AJ. 2004. The multi-disciplinary design of a large-scale civil aircraft wing taking account of manufacturing costs. Structural and Multidisciplinary Optimization, 28 (1): 31-46.
14. Gutowski, TG. 1999. Advanced composites manufacturing, New York: Wiley.
15. Herrmann, J.W., 2003. Design for production: Concepts and applications. Proceedings of the SME East Coast Region 3 annual members conference, 10-11 October, Bethlehem, Pennsylvania
16. Hess, RW, and, Romanoff, HP. 1987. Aircraft airframe cost estimating relationships. In Report R-3255-AF, Santa Monica, Ca: Rand Corp.
17. Huang, CK, and, Lu., BT. 2006. Quality study of honeycomb core shaping without wax stabilisation. Materials and Manufacturing Processes, 21 (1-2): 81-86. (Pubitemid 43024406)
18. Hundal, M.S., 1993. Rules and models for low cost design. Proceedings of the ASME design for manufacturability conference 1993, 8-10 March, Vol. 52, 75-84
19. Jackson, JR. 1963. Jobshop-like queuing systems. Journal of Management Science, 10 (1) October: 131-142.
20. Keane, AJ, and, Nair, P. 2005. Computational approaches for aerospace design: The pursuit of excellence, Chichester, UK: Wiley.
21. Law, A.M. and McComas, M.G., 1998. Simulation of manufacturing system. Proceedings of the winter simulation conference, 56-59
22. Lin, T., Lee, J.-W. and Lwin, T., 2008. Knowledge based system for product cost estimation in water jet machining. Korean Society for Aeronautical and Space Sciences (KSASS), 17-18 April, Korea, 188-191
23. Lin, T., et al., 2009a. Integrated product process development (IPPD): A case study of manufacturing helicopter main rotor blade. Korean Society for Aeronautical & Space Sciences (KSASS) conference, November 2009, 12-13, Korea, 835-838
24. Lin, T, Lee, J-W, and, Bohez, ELJ. 2009b. A new accurate curvature matching and optimal tool based five-axis machining algorithm. Journal of Mechanical Science and Technology, 23 (10): 2624-2634.
25. Lin, T, Lee, J-W, and, Lwin, T. 2011. Integrated approach for rotor blade manufacturing cost estimate. Aircraft Engineering and Aerospace Technology: An International Journal, 83 (4): 235-244.
26. Locasio, A. 2000. Manufacturing cost modeling for product design. The International Journal of Flexible Manufacturing Systems, 12 (2 - 3): 207-217.
27. Mabson, G.E., et al., 1994. The use of COSTADE in developing composite commercial aircraft fuselage structures. Proceedings of 35th AIAA/ASME/ASCE/AHS/ASC conference, 18-20 April, Hilton Head, SC. Part 3: 1384-1393
28. Madan, J, Rao, PV, and, Kundra, TK. 2007. System for early cost estimation of die-cast parts. International Journal of Production Research, 45 (20): 4823-4847. (Pubitemid 47352794)
29. Marsudi, M, Dzuraidah, AW, and, Che, HCH. 2009. Application of spreadsheet and queuing network model to capacity optimisation in product development. World Academy of Science, Engineering and Technology, 58 (1): 28-30.
30. Mileham, RA. 1993. A parametric approach to cost estimating at the conceptual stage of design. Journal of Engineering Design, 4 (2): 117-125.
31. NASA. 1996. Parametric cost estimating reference manual: Airframe cost model
32. Porter, ME. 1985. Competitive advantage, New York, NY: The Free Press.
33. Prayogi, R. 2008. Facilities planning using digital factory, Thesis (Master): Universitat Duisburgessen.
34. Roy, R, Souchoroukov, P, and, Griggs, T. 2008. Function-based cost estimating. International Journal of Production Research, 46 (10): 2621-2650. (Pubitemid 351394245)
35. Ruffo, M, Tuck, C, and, Hague, R. 2006. Empirical laser sintering time estimator for Duraform PA. International Journal of Production Research, 44 (23): 5131-5146. (Pubitemid 44627513)
36. Sangdong, H., et al., 2004. Production process modeling and simulation in subassembly lines at a shipyard. ICAT 2004
37. Savory, P, Williams, RE, and, Rasmussen, R. 2001. Combining activity-based costing with the simulation of a cellular manufacturing system. Journal of Design and Manufacturing Automation, 1 (3): 221-229.
38. Shank, JK, and, Govindarajan, V. 1993. Strategic cost management, New York, NY: The Free Press.
39. Shehab, EM, and, Abdalla, HS. 2001. Manufacturing cost modelling for concurrent product development. Robotics and Computer Integrated Manufacturing, 17 (4): 341-353. (Pubitemid 32543782)
40. So, BS. 2007. Five-axis machining time estimation algorithm based on machine characteristics. Journal of Materials Processing Technology, 187-188: 2-5.
41. Stockton, DJ, Forster, R, and, Messner, B. 1998. Developing time estimating models for advanced composite manufacturing processes. Aircraft Engineering and Aerospace Technology, 70 (6): 445-450. (Pubitemid 128436127)
42. Taylor, DG, English, JR, and, Graves, RJ. 1994. Designing new products: Compatibility with existing product facilities and anticipated product mix. Integrated Manufacturing Systems, 5 (4/5): 13-21.
43. Til, R.V., et al., 2009. Using a discrete event simulation program in an engineering probability and statistics course. 39th ASEE/IEEE frontiers in education conference, 18-21 October, San Antonio, TX, 1-5
44. Ullman, DG. 1992. The mechanical design process, New York, NY: McGraw Hill.
45. Vaughan, A. 2004. Rotor blade design. Air Medical Journal, May-June: 8-9.
46. Verrey, J. 2006. Manufacturing cost comparison of thermoplastic and thermoset RTM for an automotive floor pan. Composites Part A: Applied Science and Manufacturing, 37 (1): 9-22. (Pubitemid 41829613)
47. von Beck, U. and Nowak, J.W., 2000. The merger of discrete event simulation with activity based costing for cost estimation in manufacturing environments. Proceedings of the 2000 winter simulation conference, Orlando, FL, USA, Vol. 2, 2048-2054
48. Ye, J, Zhang, B, and, Qi, H. 2009. Cost estimates to guide manufacturing of composite waved beam. Materials and Design, 30 (3): 452-458.
49. Yucesan, E., et al., Manufacturing process modeling of Boeing 747 moving line concepts. Proceedings of the 2002 winter simulation conference, 8-11 December 2002, Vol. 1, 1041-1045