Rapid manufacturing of metallic objects

Rapid Prototyping Journal

Volumn 18, Issue 4, 2012, Pages 264-280

  Karunakaran, K P ^a   Bernard, Alain ^b   Suryakumar, S ^a   Dembinski, Lucas ^c   Taillandier, Georges ^d  

^a INDIAN INSTITUTE OF TECHNOLOGY BOMBAY   (India)

^b ECOLE CENTRALE DE NANTES   (France)

^c UNIVERSITÉ DE TECHNOLOGIE DE BELFORT MONTBÉLIARD   (France)

^d French Rapid Prototyping Association   (France)

Author keywords

CNC machining; Deposition technologies; Hybrid processes; Laminated manufacturing; Manufacturing systems; Powder bed technologies; Rapid manufacturing; Rapid prototypes; Rapid prototyping

Indexed keywords

CNC MACHINING; DEPOSITION TECHNOLOGY; HYBRID PROCESS; LAMINATED MANUFACTURING; RAPID MANUFACTURING; RAPID PROTOTYPE;

LAMINATING; RAPID PROTOTYPING; TECHNOLOGY;

MANUFACTURE;

EID: 84866293056     PISSN: 13552546     EISSN: None     Source Type: Journal    
DOI: 10.1108/13552541211231644     Document Type: Review

References (28)

1. AeroMet (2006), "Laser additive manufacturing", available at: www.aerometcorp.com (accessed 11 May).
2. Akula, S. and Karunakaran, K.P. (2006), "Hybrid adaptive layer manufacturing: an intelligent art of direct metal rapid tooling process", Robotics & Computer-Integrated Manufacturing, Vol. 22 No. 2, pp. 113-23.
3. Arcam (2009), Arcam EBM, available at: www.arcam.com (accessed 2 July).
4. Blackwell, P. and Wisbey, A. (2005), "Laser-aided manufacturing technologies; their application to the nearnet shape forming of a high-strength titanium alloy", Journal of Materials Processing Technology, Vol. 170 Nos 1/2, pp. 268-76.
5. Harrysson, O.L., Cansizoglu, O., Marcellin-Little, D.J., Cormier, D.R. and West, H.A. II (2008), "Direct metal fabrication of titanium implants with tailored materials and mechanical properties using electron beam melting technology", Materials Science and Engineering: C, Vol. 28 No. 3, pp. 366-73.
6. Himmer, T., Nakagawa, T. and Anzai, M. (1999), "Lamination of metal sheets", Computers in Industry, Vol. 39 No. 1, pp. 27-33.
7. Janaki Ram, G., Yang, Y. and Stucker, B. (2007), "Effect of process parameters on bond formation during ultrasonic consolidation of aluminum alloy 3003", Journal of Manufacturing Systems, Vol. 25 No. 3, pp. 221-38.
8. Karunakaran, K.P. and Shringi, R. (2008), "A solid modelbased off-line adaptive controller for feed rate scheduling for milling process", Journal of Materials Processing Technology, Vol. 204 Nos 1/3, pp. 384-96.
9. Karunakaran, K.P., Suryakumar, S. and Bernard, A. (2006), "Rapid manufacturing of metallic objects", uRapid 2006, November, pp. 27-8, Frankfurt.
10. Klingbeil, N.W., Beuth, J.L., Chin, R.K. and Amon, C.H. (2002), "Residual stress-induced warping in direct metal solid freeform fabrication", International Journal of Mechanical Sciences, Vol. 44 No. 1, pp. 57-77.
11. Kobryn, P., Evans, D., Zimmer,W., Perkins, L., Bohun, M.H. and Ivey, R.B. (2002), "Rapid fabrication of replacement components via laser additive manufacturing of titanium", paper presented at 6th Joint FAA, NASA Aging Aircraft Conference, September 16-19.
12. Lee, H., Yoon, J. and Yi, Y. (2008), "Fabrication of titanium parts by massive diffusion bonding", Journal of Materials Processing Technology, Vol. 201 Nos 1/3, pp. 280-4.
13. Liu, Q., Sui, G. and Leu, M.C. (2002), "Experimental study on the ice pattern fabrication for the investment casting by rapid freeze prototyping (RFP)", Computers in Industry, Vol. 48 No. 3, pp. 181-97.
14. Matsuura (2010), "Metal laser sintering hybrid milling machine: LUMEX 25C", available at: www.matsuura.co.jp/english/exhibitions/ INTERMOLD2006/index.shtm (accessed 18 March).
15. Mazumder, J., Dutta, D., Kikuchi, N. and Ghosh, A. (2000), "Closed loop direct metal deposition: art to part", Optics and Lasers in Engineering, Vol. 34 Nos 4-6, pp. 397-414.
16. Optomec (2009), "LENS applications", available at: www.optomec.com (accessed 15 October).
17. Santos, E.C., Shiomi, M., Osakada, K. and Laoui, T. (2006), "Rapid manufacturing of metal components by laser forming", International Journal of Machine Tools & Manufacture, Vol. 46 Nos 12/13, pp. 1459-68.
18. Song, Y. and Park, S. (2006), "Experimental investigations into rapid prototyping of composites by novel hybrid deposition process", Journal of Materials Processing Technology, Vol. 171 No. 1, pp. 35-40.
19. Spencer, J., Dickens, P. and Wykes, C. (1998), "Rapid prototyping of metal parts by three-dimensional welding", Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture, Vol. 212 No. 3, pp. 175-82.
20. Walczyk, D.F. and Yoo, S. (2009), "Design and fabrication of a laminated thermoforming tool with enhanced features", Journal of Manufacturing Processes, Vol. 11 No. 1, pp. 8-18.
21. Wanjara, P., Brochu, M. and Jahazi, M. (2007), "Electron beam freeforming of stainless steel using solid wire feed", Materials & Design, Vol. 28 No. 8, pp. 2278-86.
22. Wimpenny, D.I., Bryden, B. and Pashby, I.R. (2003), "Rapid laminated tooling", Journal of Materials Processing Technology, Vol. 138 Nos 1/3, pp. 214-18.
23. Wu, X. and Mei, J. (2003), "Near net shape manufacturing of components using direct laser fabrication technology", Journal of Materials Processing Technology, Vol. 135 Nos 2/3, pp. 266-70.
24. Xinhong, X., Haiou, Z., Guilan, W. and Guoxian, W. (2010), "Hybrid plasma deposition and milling for an aeroengine double helix integral impeller made of superalloy", Robotics & Computer-Integrated Manufacturing, Vol. 26 No. 4, pp. 291-5.
25. Xiong, X., Zhang, H. and Wang, G. (2009), "Metal direct prototyping by using hybrid plasma deposition and milling", Journal of Materials Processing Technology, Vol. 209 No. 1, pp. 124-30.
26. Yan, Y., Li, S., Zhang, R., Lin, F., Wu, R., Lu, Q., Xiong, Z. and Wang, X. (2009), "Rapid prototyping and manufacturing technology: principle, representative technics, applications, and development trends", Tsinghua Science & Technology, Vol. 14 No. 1, pp. 1-12.
27. Yoon, S. and Na, S. (2003), "Rapid laminated tooling by a brazing and soldering process", Journal of Manufacturing Processes, Vol. 5 No. 2, pp. 118-26.
28. Zhang, H., Xu, J. and Wang, G. (2002), "Fundamental study on plasma deposition manufacturing", Surface and Coatings Technology, Vol. 171 Nos 1-3, pp. 112-18.