Robust active chatter control in the high-speed milling process

IEEE Transactions on Control Systems Technology

Volumn 20, Issue 4, 2012, Pages 901-917

  Van Dijk, Niels J M ^a   Van De Wouw, Nathan ^b   Doppenberg, Ed J J ^c   Oosterling, Han A J ^c   Nijmeijer, Henk ^b  

^a PHILIPS RESEARCH LABORATORIES   (Germany)

^b EINDHOVEN UNIVERSITY OF TECHNOLOGY   (Netherlands)

^c TNO   (Netherlands)

Author keywords

Active control; delay systems; high speed milling; machining chatter; magnetic bearings; robust controller synthesis

Indexed keywords

ACTIVE CONTROL; DELAY SYSTEMS; HIGH SPEED MILLING; MACHINING CHATTER; ROBUST CONTROLLER SYNTHESIS;

MAGNETIC BEARINGS; PRODUCTIVITY; ROBUST CONTROL;

MILLING (MACHINING);

EID: 84861747064     PISSN: 10636536     EISSN: None     Source Type: Journal    
DOI: 10.1109/TCST.2011.2157160     Document Type: Article

References (30)

1. N. J. M. van Dijk,N. van deWouw, E. J. J.Doppenberg, J. A. J. Oosterling, and H. Nijmeijer, "Chatter control in the high-speed milling process using -synthesis," in Proc. Amer. Control Conf., 2010, pp. 6121-6126.
2. S. Smith and T. Delio, "Sensor-based chatter detection and avoidance by spindle speed," J. Dyn. Syst., Meas. Control, vol. 114, no. 3, pp. 486-492, 1992. (Pubitemid 23572238)
3. R. E. Haber, C. R. Peres, A. Alique, S. Ros, C. Gonzalez, and J. R. Alique, "Toward intelligent machining: Hierarchical fuzzy control for the end milling process," IEEE Trans. Control Syst. Technol., vol. 6, no. 2, pp. 188-199, Mar. 1998. (Pubitemid 128746018)
4. N. J. M. van Dijk, E. J. J. Doppenberg, R. P. H. Faassen, N. van de Wouw, J. A. J. Oosterling, and H. Nijmeijer, "Automatic in-process chatter avoidance in the high-speed milling process," J. Dyn. Syst., Meas. Control, vol. 132, no. 3, p. 031006(14), 2010.
5. A. Yilmaz, E. AL-Regib, and J. Ni, "Machine tool chatter suppression by multi-level random spindle speed variation," J. Manuf. Sci. Eng., vol. 124, no. 2, pp. 208-216, 2002. (Pubitemid 35202608)
6. E. Soliman and F. Ismail, "Chatter suppression by adaptive speed modulation," Int. J. Mach. Tools Manuf., vol. 37, no. 3, pp. 355-369, 1997. (Pubitemid 127411948)
7. T. Insperger and G. Stépán, "Stability analysis of turning with periodic spindle speed modulation via semi-discretisation," J. Vibr. Control, vol. 10, pp. 1835-1855, 2004. (Pubitemid 40061332)
8. K. J. Liu and K. E. Rouch, "Optimal passive vibration control of cutting process stability in milling," J. Mater. Process. Technol., vol. 28, no. 1-2, pp. 285-294, 1991.
9. Y. S. Tarng, J. Y. Kao, and E. C. Lee, "Chatter suppression in turning operations with a tuned vibration absorber," J. Mater. Process. Technol., vol. 105, no. 1, pp. 55-60, 2000.
10. J. L. Dohner, J. P. Lauffer, T. D. Hinnerichs, N. Shankar, M. E. Regelbrugge, C. M. Kwan, R. Xu, B. Winterbauer, and K. Bridger, "Mitigation of chatter instabilities in milling by active structural control," J. Sound Vibr., vol. 269, no. 1-2, pp. 197-211, 2004.
11. S.Kern, C. Ehmann, R. Nordmann,M. Roth, A. Schiffler, and E.Abele, "Active damping of chatter vibrations with an active magnetic bearing in a motor spindle using -synthesis and an adaptive filter," presented at the 8th Int. Conf. Motion Vibr. Control, Daejeon, Korea, 2006.
12. S. Kern, A. Schiffler, R. Nordmann, and E. Abele, "Modelling and active damping of a motor spindle with speed-dependent dynamics," presented at the 9th Int. Conf. Vibr. Rotat. Mach., Exeter, Great Britain, 2008.
13. R. L. Fittro, C. R. Knospe, and L. S. Stephens, " -synthesis applied to the compliance minimization of an active magnetic bearing HSM spindle's thrust axis," Machin. Sci. Technol., vol. 7, no. 1, pp. 19-51, 2003.
14. Y. Zhang and N. D. Sims, "Milling workpiece chatter avoidance using piezoelectric active damping: A feasibility study," Smart Mater. Structures, vol. 14, no. 6, pp. N65-N70, 2005. (Pubitemid 41720816)
15. M. Shiraishi, K. Yamanaka, and H. Fujita, "Optimal control of chatter in turning," Int. J. Mach. Tools Manuf., vol. 31, no. 1, pp. 31-43, 1991.
16. M. Chen and C. R. Knospe, "Control approaches to the suppression of machining chatter using active magnetic bearings," IEEE Trans. Control Syst. Technol., vol. 15, no. 2, pp. 220-232, Mar. 2007. (Pubitemid 46477654)
17. Y. Altintas, Manufacturing Automation. Cambridge, U.K.: Cambridge Univ. Press, 2000.
18. Y. Altintas and M. Weck, "Chatter stability of metal cutting and grinding," CIRP Annals-Manuf. Technol., vol. 53, no. 2, pp. 619-642, 2004. (Pubitemid 40108523)
19. R. Faassen, "Chatter prediction and control for high-speed milling: Modelling and experiments," Ph.D. dissertation, Dept. Mech. Eng., Eindhoven Univ. Technol., Eindhoven, The Netherlands, 2007.
20. G. Stépán, "Modelling nonlinear regenerative effects in metal cutting," Philosophical Trans. Royal Soc. A: Math., Phys., Eng. Sci., vol. 359, no. 1781, pp. 739-757, 2001.
21. R. P. H. Faassen, N. van de Wouw, J. A. J. Oosterling, and H. Nijmeijer, "Prediction of regenerative chatter by modelling and analysis of high-speed milling," Int. J. Mach. Tools Manuf., vol. 43, no. 14, pp. 1437-1446, 2003.
22. G. Schweitzer, H. Bleuler, and A. Traxler, Active Magnetic Bearings. Zürich: Verlag der Fachvereine, 1994.
23. R. P. H. Faassen, N. van de Wouw, H. Nijmeijer, and J. A. J. Oosterling, "An improved tool path model including periodic delay for chatter prediction in milling," J. Comput. Nonlinear Dyn., vol. 2, no. 2, pp. 167-179, 2007. (Pubitemid 46736213)
24. M. Farkas, Periodic Motions. Berlin: Springer-Verlag, 1994.
25. T. Insperger and G. Stépán, "Updated semi-discretization method for periodic delay-differential equations with discrete delay," Int. J. for Numer. Methods Eng., vol. 61, no. 1, pp. 117-141, 2004. (Pubitemid 39115803)
26. S. Skogestad and I. Postlethwaite, Multivariable Feedback Control: Analysis and Design, 2nd ed. Chichester, U.K.: Wiley, 2005.
27. Y.-P. Huang and K. Zhou, "Robust stability of uncertain time-delay systems," IEEE Trans. Autom. Control, vol. 45, no. 11, pp. 2169-2173, Nov. 2000. (Pubitemid 32085242)
28. Z.-Q. Wang, P. Lundström, and S. Skogestad, "Representation of uncertain time delays in the H1 framework," Int. J. Control, vol. 59, no. 3, pp. 627-638, 1994.
29. The MathWorks, Inc., Natick, MA, "Documentation," 2010. [Online]. Available: http://www.mathworks.com
30. C. Ceton, P. M. R. Wortelboer, and O. H. Bosgra, "Frequency weighted closed-loop balanced reduction," in Proc. 2nd Euro. Control Conf., 1993, pp. 697-701.